Foundation unit, wire element for the foundation unit, and method of forming the foundation unit

• US 5,497,979 A
• Filed: 03/15/1995
• Issued: 03/12/1996
• Est. Priority Date: 09/17/1993
• Status: Expired due to Fees

• Current Assignee: Steadley Company Incorporated
• Original Assignee: Steadley Company Incorporated
• Inventors: Pieper, Billie, Schulz, Martin Jr., Warner, David
• Primary Examiner(s): Oberleitner, Robert J.
• Assistant Examiner(s): Poon, Peter M.
• Application Number:
  US08/405,914
• Time in Patent Office: 363 Days
• Field of Search: 5/247, 5/255, 267/80, 267/95, 267/103, 267/105-107
• US Class Current: 267/103
• CPC Class Codes: A47C 23/02 using leaf springs, e.g. metal strips wooden springs A47C23/06

Abstract

A wire support member for a foundation unit, the resulting foundation unit, and a method of fabricating the foundation unit. The wire support member comprises a pair of parallel wire elements arranged in mirror image with a transverse link extending between and joining the wire elements. A dimple is formed in the top of each of the wire elements to form an engagement location to accommodate and seat a grid wire extending transverse to the wire support member. The foundation unit is comprised of a series of the wire support members installed in a flat grid wire top bearing structure and affixed to a rigid bottom substructure. The foundation unit is formed by inserting a wire support member at an oblique angle to the grid wire top bearing structure with the wire elements straddling a pair of longitudinal grid wires and with one wire element being located on one side of a transverse grid wire and with the other wire element being located on the other side of the transverse grid wire. The support member is then inserted and pivoted until its top is generally coextensive with the flat grid, and it is then rotated until the transverse grid wire is seated in the dimples.

Claims

1. A wire support member for a foundation unit of the type having a grid wire top bearing structure and a rigid bottom substructure, the wire support member comprising

a. a segment of serpentine wire comprising a continuous series of smoothly curved portions extending from one another and being bent into three segments, said segments comprising a pair of wire elements and a connecting means,

b. said pair of wire elements arranged in mirror image to one another, said wire elements being located in spaced, parallel planes, and each wire element including

i. a sinuous central segment comprising a series of generally C-shaped curved portions lying in one of said planes, adjacent curved portions being oppositely facing,

ii. an upper attachment segment, and

iii. a lower attachment segment, said sinuous central segment extending between said upper attachment segment and said lower attachment segment,

c. said connecting means extending between and joining said upper attachment segments to form said wire support member as a continuous element, said connecting means comprising a transverse link which is an S-shaped smoothly curved portion connected to said upper attachment segments, and

d. a grid wire engagement location formed in each upper attachment segment, said engagement location comprising a dimple in said upper attachment segment shaped to accommodate and seat a grid wire extending generally perpendicular to said upper attachment segment.

2. A wire support member according to claim 1 in which each sinuous central segment comprise three of said C-shaped curved portions in series.

3. A wire support member according to claim 1 in which said lower attachment segments are unattached to one another and each lower attachment segment includes a tip raised toward said central segment.

4. A foundation unit comprising

a. a flat top bearing structure comprising spaced parallel longitudinal grid wires and spaced parallel transverse grid wires intersecting said longitudinal grid wires, said grid wires being affixed to one another where intersecting and at least said longitudinal grid wires including a grid wire pair having grid wires separated a predetermined interval,

b. a rigid bottom substructure,

c. a series of support members extending between said top bearing structure and said bottom substructure for maintaining a determined depth for the foundation unit, each support member being mounted on a said grid wire pair and each support member comprising

i. a segment of serpentine wire comprising a continuous series of smoothly curved portions extending from one another and being bent into three segments, said segments comprising a pair of wire elements and a connecting means,

ii. said pair of wire elements arranged in spaced, parallel planes, each wire element including a downwardly depending leg and an upper attachment segment and a lower attachment segment, said leg extending between said upper and lower attachment segments,

iii. said connecting means extending between and joining said attachment segments to form said wire support member as a continuous element, said connecting means comprising a transverse link extending from one end of one attachment segment to an opposite end of the other attachment segment, said link being an S-shaped smoothly curved portion, said wire elements being separated at least by said predetermined interval, and

iv. a grid wire engagement location formed in each upper attachment segment, said engagment location comprising a dimple in said upper attachment segment shaped to accommodate and seat one of said grid wires extending generally perpendicular to said upper attachment segment.

5. A foundation unit according to claim 4 in which each leg comprises a sinuous central segment formed of a series of generally C-shaped curved portions, adjacent curved portions being oppositely facing.

6. A foundation unit according to claim 5 in which each sinuous central segment comprises three of said C-shaped curved portions in series.

7. A foundation unit according to claim 5 in which said lower attachment segments are unattached to one another and each lower attachment segment includes a tip raised toward said upper attachment segment.

8. A foundation unit according to claim 4 in which each support member is mounted on said grid wire pair and on at least one of said transverse grid wires.

9. A method of installing a wire support member in a foundation unit, wherein the foundation unit includes a generally flat grid wire top bearing structure comprising spaced parallel longitudinal grid wires and at least one transverse grid wire intersecting said longitudinal grid wires, said longitudinal grid wires including at least one grid wire pair separated a predetermined interval, and wherein the wire support member comprises a pair of wire elements each having an upper attachment segment, said upper attachment segments being parallel and each having a depending leg, said attachment segments being separated at least by said predetermined interval, and including a transverse link extending from one end of one attachment segment to an opposite end of the other attachment segment to join the upper attachment segments to form the wire support member as a continuous element with the link and attachment segments lying generally in a top plane, the method comprising the steps of

a. inserting the wire support member at an oblique angle to the top bearing structure with said legs straddling said grid wire pair and with one leg being located on one side of said transverse grid wire and the other leg being located on the other side of said transverse grid wire, and with said top bearing structure lying in a first plane which is at an oblique angle to said top plane,

b. further inserting the wire support member and pivoting the support member until said first plane is generally coextensive with said top plane and said flat grid wire top bearing structure, and

c. rotating said wire support member until said attachment segments are located beneath said transverse grid wire and said link is located above said transverse grid wire.

10. A method according to claim 9, in which each upper attachment segment includes a dimple shaped to accommodate and seat said transverse grid wire, and in which method step c includes rotating said wire support member until said transverse grid wire is seated in said dimples.

11. A method according to claim 9, including the step of affixing said legs to a rigid bottom substructure.