Pneumatically driven micro-pump

• US 5,499,909 A
• Filed: 11/17/1994
• Issued: 03/19/1996
• Est. Priority Date: 11/17/1993
• Status: Expired due to Fees

• Current Assignee: Aisin Seiki Co., Ltd. (Aisin Corp.), Kabushiki Kaisha Shinsangyokaihatsu
• Original Assignee: Aisin Seiki Kabushiki Kaisha (Aisin Corp.), Kabushiki Kaisha Shinsangyokaihatsu
• Inventors: Ando, Shinji, Yamada, Takahiro, Naruse, Yoshihiro
• Primary Examiner(s): Berisch, Richard A.
• Assistant Examiner(s): Korytnyk, Peter G.
• Application Number:
  US08/341,071
• Time in Patent Office: 488 Days
• Field of Search: 417/339, 417/384, 417/389, 417/395, 417/244, 417/266, 417/254, 417/479, 417/413.1, 604/131, 604/153
• US Class Current: 417/384
• CPC Class Codes: A61M 60/109 incorporated within extracorporeal blood circuits or systems
• CPC Class Codes: A61M 60/113 in other functional devices, e.g. dialysers or heart-lung machines
• CPC Class Codes: A61M 60/284 Linear peristaltic pumps
• CPC Class Codes: A61M 60/37 Haemodialysis, haemofiltration or diafiltration
• CPC Class Codes: A61M 60/427 the force acting on the blood contacting member being hydraulic or pneumatic
• CPC Class Codes: F04B 43/043 Micropumps
• CPC Class Codes: F04B 43/067 the fluid being actuated directly by a piston
• CPC Class Codes: F04B 43/14 having plate-like flexible members

Abstract

A micro-pump is disclosed for pneumatically causing a bulging/retracting motion of a plurality of micro-diaphragms disposed in an array along a channel through which a fluid is being driven. The pump includes channel means (10) including a first port (11), a second port (12) and a flow-through space (13) providing a communication therebetween; a plurality of diaphragms (21a-21e) disposed in an array along the flow-through space (13); diaphragm support means (20) including a plurality of actuating gas spaces (22a-22e) which opposes the rear surfaces of the respective diaphragms; a plurality of reciprocatory motion means for individually imparting an oscillation of pneumatic pressure to the respective actuating gas spaces (22a-22e), and drive means for driving the reciprocatory motion means for driving motion with phase differences therebetween so that the upper dead center shifts in the direction of the array.

Claims

1. Pneumatically driven micro-pump comprising

channel means including a first port, a second port and a flow-through space which provides a communication therebetween;

a plurality of diaphragms disposed in an array along the flow-through space in a direction from the first to the second port and each having its front surface exposed to the flow-through space and capable of bulging/retracting with respect to the space;

diaphragm support means disposed on the opposite side of the diaphragms from the flow-through space and including a plurality of actuating gas spaces which are disposed in opposing relationship with the rear surfaces of the respective diaphragms;

a plurality of reciprocatory motion means for individually imparting a pneumatic oscillation to the respective actuating gas spaces;

and drive means for driving each of the reciprocatory motion means for reciprocatory motion with phase differences therebetween such that the reciprocatory motion means which reaches its upper dead center where a high pressure peak is applied to its associated actuating gas space shifts sequentially in a direction from the first to the second port.

2. Pneumatically driven micro-pump according to claim 1 in which the flow-through space comprises an internal space in the form of a flow-through channel which provides a communication between the first and the second port and which has a curved bottom surface which conforms to the configuration of the diaphragm as it bulges when viewed in a cross section perpendicular to the longitudinal direction of the channel.

3. Pneumatically driven micro-pump according to claim 2 in which the bottom surface of the flow-through channel is arcuate, forming part of a cylinder, when viewed in its cross section, and is linearly flat as viewed in the longitudinal direction of the channel.

4. Pneumatically driven micro-pump according to claim 1 in which the diaphragm support means includes fine gas venting paths communicating with the actuating gas spaces.

5. Pneumatically driven micro-pump according to claim 1 in which the diaphragm support means comprises a silicon plate, and the diaphragm is formed of a material having a coefficient of thermal expansion which is less than the coefficient of thermal expansion of the silicon plate.

6. Pneumatically driven micro-pump according to claim 5 in which the diaphragm includes an SiO₂ layer which is formed in a high temperature environment.

7. Pneumatically driven micro-pump comprising

channel means including a first port, a second port and a flow-through space which provides a communication therebetween;

a plurality of diaphragms disposed in an array along the flow-through space in a direction from the first to the second port and each having its front surface exposed to the flow-through space and capable of bulging/retracting with respect to the space;

diaphragm support means disposed on the opposite side of the diaphragms from the flow-through space and including a plurality of actuating gas spaces which are disposed in opposing relationship with the rear surfaces of the respective diaphragms;

an elastic thin film for individually imparting an oscillation of pneumatic pressure to each of the actuating gas spaces;

a plurality of solenoids individually associated with each of the actuating gas spaces and each including a plunger disposed for abutment against the elastic thin film and an electrical coil for driving the plunger to project to induce the oscillation of pneumatic pressure;

a plurality of solenoid drivers for individually energizing the solenoids;

and energization control means for applying energizing signals to the plurality of solenoid drivers with phase differences therebetween such that the plungers of the plurality of solenoids reach their respective upper dead center where a high pressure peak is imparted to the associated actuating gas space in a sequence which shifts in a direction from the first to the second port.

8. Pneumatically driven micro-pump according to claim 7 in which the diaphragm support means includes fine gas venting paths communicating with the actuating gas spaces.

9. Pneumatically driven micro-pump according to claim 7 in which the diaphragm support means comprises a silicon plate, and the diaphragms are formed of a material having a coefficient of thermal expansion which is less than that of the silicon plate.

10. Pneumatically driven micro-pump according to claim 9 in which the diaphragms include an SiO₂ layer which is formed in a high temperature environment.

11. Pneumatically driven micro-pump comprising

channel means including a first port, a second port and a flow-through space providing a communication therebetween;

a plurality of diaphragms disposed in an array along the flow-through space in a direction from the first to the second port and each having its front surface exposed to the flow-through space and capable of bulging/retracting with respect to the space;

diaphragm support means disposed on the opposite side of the diaphragms from the flow-through space and including a plurality of actuating gas spaces which are disposed in opposing relationship with the rear surfaces of the respective diaphragms;

a magnetic body received in each space communicating with the respective actuating gas spaces so as to be movable in a direction toward and away from the actuating gas spaces;

a plurality of magnetic drive means each including an electrical coil for driving the magnetic body in a direction to reduce the volume of the space communicating with the respective actuating gas space and a magnet driving the magnetic body in the opposite direction;

a plurality of solenoid drivers for individually energizing the electrical coils;

and energization control means for applying energizing signals to the plurality of solenoid drivers with phase differences therebetween such that the magnetic body driven by the respective electrical coils of the plurality of magnetic drive means reaches an upper dead center where a high pressure peak is imparted to the associated actuating gas space in a sequence which shifts in a direction from the first to the second port.

12. Pneumatically driven micro-pump according to claim 11 in which the diaphragm support means includes fine gas venting paths communicating with the actuating gas spaces.

13. Pneumatically driven micro-pump according to claim 11 in which the diaphragm support means comprises a silicon plate, and the diaphragms are formed of a material having a coefficient of thermal expansion which is less than that of the silicon plate.

14. Pneumatically driven micro-pump according to claim 13 in which the diaphragms include an SiO₂ layer which is formed in a high temperature environment.

15. Pneumatically driven micro-pump comprising

channel means including a first port, a second port and a flow-through space providing a communication therebetween;

a plurality of diaphragms disposed in an array along the flow-through space in a direction from the first to the second port and each having its front surface exposed to the flow-through space and capable of bulging/retracting with respect to the space;

diaphragm support means disposed on the opposite side of the diaphragms from the flow-through space and including a plurality of actuating gas spaces which are disposed in opposing relationship with the rear surfaces of the respective diaphragms;

an elastic thin film for individually imparting an oscillation of pneumatic pressure to each of the actuating gas spaces;

a plurality of cam/rod assemblies individually associated with the actuating gas spaces and each including a rod disposed for abutment against the elastic thin film and a cam which drives the rod to project to produce an oscillation of pneumatic pressure;

and a rotary shaft on which the cams are fixedly mounted and an electric motor for driving the rotary shaft for rotation, the cams being mounted on the rotary shaft with angular differences therebetween such that the rod which reaches an upper dead center where a high pressure peak is imparted to an associated actuating gas space sequentially shifts in a direction from the first to the second port.

16. Pneumatically driven micro-pump according to claim 15 in which the diaphragm support means includes fine gas venting paths communicating with the actuating gas spaces.

17. Pneumatically driven micro-pump according to claim 15 in which the diaphragm support means comprises a silicon plate, and the diaphragms are formed of a material having a coefficient of thermal expansion which is less than that of the silicon plate.

18. Pneumatically driven micro-pump according to claim 17 in which the diaphragms include an SiO₂ layer which is formed in a high temperature environment.