Hexagonal crimp connector

• US 5,499,934 A
• Filed: 07/07/1994
• Issued: 03/19/1996
• Est. Priority Date: 05/27/1993
• Status: Expired due to Term

• Current Assignee: Cabel-Con Incorporated
• Original Assignee: Cabel-Con Incorporated
• Inventors: Langham, Arvin L., Jacobsen, Ingolf G.
• Primary Examiner(s): PIRLOT, DAVID
• Application Number:
  US08/271,840
• Time in Patent Office: 621 Days
• Field of Search: 439/578-585, 439/675, 439/877-883
• US Class Current: 439/585
• CPC Class Codes: H01R 9/0518 Connection to outer conductor by crimping or by crimping ferrule

Abstract

A crimp connector for attachment to a coaxial cable by use of a conventional crimping tool includes a plurality of annular ridges to be crimped, which ridges define a modified hexagonal perimeter having three pairs of opposed planar surfaces and curved surfaces interconnecting adjacent ones of the planar surfaces. A method for crimping resulting in migration of the material of the ridges to maintain a rounded surface about the coaxial cable is disclosed.

Claims

1. A connector for crimped attachment to a coaxial cable having a central conductor disposed within a dielectric sleeve, a braided sheath surrounding the sleeve and a jacket encircling the braided sheath, said connector comprising in combination:

a) an hollow body for penetrable insertion intermediate the sleeve and the braided sheath to locate the conductor and sleeve within said body;

b) a ferrule attached to and extending from said body for enveloping the coaxial cable;

c) said body and said ferrule defining in combination a cylindrical slot for receiving the braided sheath and the jacket; and

d) at least one annular ridge encircling said ferrule, at least one of said ridges having a modified hexagonal perimeter defining three pairs of opposed planar surfaces and curved surfaces interconnecting adjacent ones of said planar surfaces prior to crimped attachment of said connector to the coaxial cable.

2. The connector as set forth in claim 1 wherein each of said curved surfaces defines a segment of a cylindrical surface.

3. The connector as set forth in claim 1 wherein said ferrule includes a first end for attachment to said body and a second end supporting at least one of said ridges for encircling the coaxial cable, said second end including a bushing for sealingly engaging the perimeter of the coaxial cable to establish a seal therebetween.

4. The connector as set forth in claim 3 wherein said bushing is of plastic material.

5. The connector as set forth in claim 1 wherein said ferrule is of annealed brass to accommodate migration of the material of each one of said ridges upon crimping of said connector with a crimping tool.

6. The connector as set forth in claim 1 wherein said ferrule includes a first end for attachment to said body and a second end supporting at least one of said ridges, said second end extending axially past said body for encircling the coaxial cable.

7. The connector as set forth in claim 6 including a bushing disposed in said second end for encircling and sealingly engaging the coaxial cable.

8. The connector as set forth in claim 1 including means for attaching said connector to a piece of electrical equipment.

9. The connector as set forth in claim 8 including seal means disposed within and retained by said attaching means for providing a weather seal between said connector end the piece of equipment.

10. The connector as set forth in claim 9 wherein said seal means is an O-ring.

11. The connector as set forth in claim 9 wherein said seal means is an annular wedge seal.

12. The connector as set forth in claim 11 wherein said wedge seal is trapezoid in cross-section.

13. The connector as set forth in claim 1 wherein said ferrule includes a first end for attachment to said body and a second end and including at least two of said ridges disposed adjacent said second end and a land disposed intermediate said two ridges.

14. The connector as set forth in claim 13 including an interior annular depression disposed in said second end proximate said land and a bushing disposed in said depression for encircling the coaxial cable to provide a seal therebetween.

15. A method for attaching a connector to the terminal end of a coaxial cable having a central conductor disposed within a dielectric sleeve, a braided sheath surrounding the sleeve and a jacket encircling the braided sheath, said method comprising the steps of:

a) inserting an hollow body of the connector intermediate the sleeve and the braided sheath to locate the conductor and the sleeve within the body and to position the coaxial cable within an hollow circular interior of a ferrule attached to and extending from the body;

b) further inserting the braided sheath and the jacket within a cylindrical slot formed by the body and the ferrule;

c) compressing between opposed jaws of a crimp tool defining a hexagon at least one ridge encircling the ferrule having a modified hexagonal perimeter defining three pairs of a parallel planar surfaces and curved surfaces interconnecting adjacent ones of the planar surfaces to secure the ferrule with the encircled coaxial cable; and

d) said step of compressing including the step of urging migration of material of the at least one ridge into the corners of the hexagon defined by the crimp tool to maintain the interior surface of the ferrule generally circular and enhance formation of a seal about the coaxial cable by the ferrule.

16. The method as set forth in claim 15 wherein said step of compressing comprises the step of compressing simultaneously a plurality of ridges encircling the ferrule.

17. The method as set forth in claim 15 including the step of sealing the space intermediate the interior of the ferrule and the jacket of the coaxial cable with a bushing.

18. The method as set forth in claim 17 wherein the connector includes a nut rotatably attached to the body for securing the connector to a piece of equipment and including the step of sealing the junction between the nut and the piece of equipment upon attachment of the nut to the piece of equipment.

19. The method as set forth in claim 18 wherein the connector includes a nut rotatably attached to the body for securing the connector to a piece of equipment and including the step of sealing the junction between the nut and the body upon attachment of the nut to the piece of equipment.

20. In a connector for terminating the terminal end of a coaxial cable by attaching the connector with a hexagonal crimp delivered by a conventional crimping tool, which connector includes a rotatably attached nut, a body for penetrably engaging the coaxial connector and a ferrule extending from the body and defining a generally circular interior for encircling and compressively engaging the coaxial cable, the improvement comprising in combination:

at least one ridge encircling the ferrule proximate one end of the ferrule for crimping by the crimp tool, at least one of said ridges having a modified hexagonal perimeter defining three pairs of parallel planar surfaces and curved surfaces interconnecting adjacent ones of the planar surfaces to accommodate migration of material of said ridges upon crimping of said ridges about the coaxial cable to permit maintenance of a generally circular interior surface of the ferrule adjacent the encircled coaxial cable.

21. The improvement as set forth in claim 20 including a bushing disposed interior of and at the one end of said ferrule for sealing the junction between the coaxial cable and said ferrule.

22. The improvement as set forth in claim 21 including a depression disposed in said ferrule for receiving said bushing.

23. The improvement as set forth in claim 20 wherein said at least one ridge includes at least two ridges.

24. The improvement as set forth in claim 23 including a land disposed between said two ridges.