Hypodermic jet injector

• US 5,499,972 A
• Filed: 09/29/1993
• Issued: 03/19/1996
• Est. Priority Date: 09/28/1992
• Status: Expired due to Term

• Current Assignee: H.N.S. International, Inc.
• Original Assignee: Equidyne Systems, Inc. (Mansfelder Metals Ltd.)
• Inventors: Parsons, James S.
• Primary Examiner(s): Rosenbam, C. Fred
• Assistant Examiner(s): Alexander, V.
• Application Number:
  US08/130,022
• Time in Patent Office: 902 Days
• Field of Search: 604/68-72, 604/187, 604/218, 604/131, 604/133, 604/134, 604/135, 604/140, 604/141, 604/156, 604/157
• US Class Current: 604/68
• CPC Class Codes: A61M 5/1782 Devices aiding filling of syringes in situ combination of a vial and a syringe for transferring or mixing their contents A61J1/2096, filling of medical containers in general B65B3/003
• CPC Class Codes: A61M 5/2033 Spring-loaded one-shot injectors with or without automatic needle insertion multishot dosing syringes A61M5/31525, needle insertion only A61M5/3287
• CPC Class Codes: A61M 5/30 Syringes for injection by jet action, without needle, e.g. for use with replaceable ampoules or carpules

Abstract

An ampule containing a liquid, e.g., a dose of medicine, connects to a hand-held portable power unit containing an energy accumulator which can be charged and then discharged by manual actuation of a trigger. Preferably the energy accumulator is a compressible spring which is charged by compressing it and discharged by releasing it. The discharging accumulator powers a thruster, preferably a rod, driving it against a plunger in the ampule. The driven plunger applies pressure to the liquid in the ampule and drives the liquid through a small tapered orifice having an open mouth. During an injection, the open mouth of the orifice is pressed against an injection site so that the liquid being forced through the orifice can hypodermically penetrate the injection site. The preferred compressible spring can be charged by forcing the thruster backward against the spring, compressing it to a point where a latching device catches it and holds it compressed. A carrying case automatically recharges the accumulator in this manner whenever the power unit is seated therein and the case'"'"'s lid is closed. The trigger releases the latching device. Preferably there are two independent safeties to prevent inadvertent triggering of the power unit. One safety jams the trigger unless power unit has an ampule properly engaged, and a second safety for optional use is a slide that also jams the trigger. The ampules can be single-use, disposable items. An ampule loader is also disclosed.

Claims

1. A hand-held, portable apparatus for hypodermically injecting a quantity of liquid comprising:

(a) a shell defining a chamber for containing the quantity of liquid,

(b) an orifice communicating with the chamber, a mouth of the orifice being pressed against an injection site whenever an injection is to take place,

(c) means for converting an applied force to a corresponding pressure applied to the liquid,

(d) means for coupling the shell to the means for converting an applied force,

(e) means for accumulating and storing a suitable amount of energy,

(f) means for manually releasing the stored energy,

(g) safety means connected between the means for manually releasing the stored energy and the shell for preventing release of the stored energy unless a shell is coupled to said means for converting an applied force, wherein the shell automatically engages the safety means by being coupled to said means for converting an applied force, and

(h) means for converting the released energy to the applied force, the amount of stored energy being sufficient to produce enough pressure to cause the liquid to leave the chamber via the orifice at such a velocity that it can be hypodermically injected at an injection site.

2. The apparatus according to claim 1 wherein the means for accumulating and storing energy and the means for releasing the stored energy comprises a compressible spring and means for holding the spring in a compressed state, the holding means being responsive to manual actuation.

3. The apparatus according to claim 2 wherein the means for converting the released energy to an applied force comprises a rod axially driven by the released compressed spring.

4. The apparatus according to claim 3 wherein the means for converting an applied force to a corresponding pressure comprises a movable wall of the chamber against which the driven rod acts to forcibly reduce the volume of the chamber.

5. The apparatus according to claim 3 wherein the chamber comprises a hollow cylinder one end of which defines the orifice, and wherein the means for converting an applied force to a corresponding pressure comprises a plunger against which the driven rod acts, the plunger being slidably disposed in the hollow cylinder at an end remote from the orifice.

6. The apparatus according to claim 2 wherein the means for holding the spring in a compressed state comprises a latch which catches an end of the spring when the spring is compressed beyond a certain point and a trigger which releases the latch in response to manual actuation.

7. The apparatus according to claim 6 further comprising an optionally applied means for preventing inadvertent actuation of the trigger.

8. An apparatus for hypodermically injecting a quantity of liquid comprising:

(a) a liquid container comprising;

(i) a shell defining a chamber for containing the quantity of liquid,

(ii) an orifice communicating with the chamber, a mouth of the orifice being pressed against an injection site whenever an injection is to take place, and

(iii) means for converting an applied force to a corresponding pressure applied to the liquid, and

(b) a hand-held, portable power unit comprising;

(i) means for coupling the liquid container and the power unit together in rigid relation,

(ii) means for accumulating and storing a suitable amount of energy,

(iii) means for manually releasing the stored energy,

(iv) safety means connected between the means for manually releasing the stored energy and the liquid container for preventing release of the stored energy unless a liquid container is coupled to the power unit, wherein, the liquid container automatically engages the safety means by being coupled to the power unit, and

(v) means for converting the released energy to the applied force, the amount of stored energy being sufficient to produce enough pressure to cause the liquid to leave the chamber via the orifice at such a velocity that it can be hypodermically injected at an injection site.

9. The apparatus according to claim 8 wherein the means for accumulating and storing energy and the means for releasing the stored energy comprises a compressible spring and means for holding the spring in a compressed state, the holding means being responsive to manual actuation.

10. The apparatus according to claim 9 wherein the means for converting the released energy to an applied force comprises a rod axially driven by the released compressed spring.

11. The apparatus according to claim 10 wherein the means for converting an applied force to a corresponding pressure comprises a movable wall of the chamber against which the driven rod acts to forcibly reduce the volume of the chamber.

12. The apparatus according to claim 10 wherein the chamber comprises a hollow cylinder one end of which defines the orifice, and wherein the means for converting an applied force to a corresponding pressure comprises a plunger against which the driven rod acts, the plunger being slidably disposed in the hollow cylinder at an end remote from the orifice.

13. The apparatus according to claim 9 wherein the means for holding the spring in a compressed state comprises a latch which catches an end of the spring when the spring is compressed beyond a certain point and a trigger which releases the latch in response to manual actuation.

14. The apparatus according to claim 13 further comprising an optionally applied means for preventing inadvertent actuation of the trigger.

15. A system for hypodermically injecting a quantity of liquid comprising:

(a) a liquid container comprising;

(i) a shell defining a chamber for containing the quantity of liquid,

(ii) an orifice communicating with the chamber, a mouth of the orifice being pressed against an injection site whenever an injection is to take place,

(b) a power unit comprising;

(i) means for converting an applied force to a corresponding pressure applied to the liquid,

(ii) means for coupling the shell to the means for converting an applied force,

(iii) means for accumulating and storing a suitable amount of energy,

(iv) means for manually releasing the stored energy,

(v) safety means connected between the means for manually releasing the stored energy and the liquid container for preventing release of the stored energy unless a shell is coupled to said means for converting an applied force, wherein the shell automatically engages the safety means by being coupled to said means for converting an applied force, and

(vi) means for converting the released energy to the applied force, the amount of stored energy being sufficient to produce enough pressure to cause the liquid to leave the chamber via the orifice at such a velocity that it can be hypodermically injected at an injection site, and

(c) means for causing said means for accumulating and storing to accumulate said suitable amount of energy.

16. The system according to claim 15 wherein the means for accumulating and storing energy and the means for releasing the stored energy comprises a compressible spring and means for holding the spring in a compressed state, the holding means being responsive to manual actuation.

17. The system according to claim 15 further comprising means for transferring liquid from a conventional syringe cartridge to said chamber.

18. A hand-held, portable apparatus for needleless hypodermic injection of a quantity of liquid comprising:

a shell defining a chamber for containing the quantity of liquid;

an orifice communicating with the chamber, a mouth of the orifice being pressed against an injection site whenever an injection is to take place;

a plunger disposed within the chamber for converting an applied force to a corresponding pressure applied to the liquid;

a power unit including a cylindrical housing defining a longitudinal channel;

a thrust rod disposed in the longitudinal channel for applying said force to the plunger;

means for coupling the shell to the power unit;

a spring disposed within the channel and communicating with the thrust rod, the spring for accumulating and storing a sufficient amount of energy when compressed to produce sufficient pressure to cause the liquid to leave the chamber via the orifice at such a velocity that it can be hypodermically injected at an injection site, wherein the energy is converted to said force by the thrust rod when the spring is released;

a trigger assembly coupled to the spring for manually releasing the stored energy; and

a safety interlock assembly, disposed in said coupling means and connected between said trigger assembly and said shell, the safety assembly preventing release of the stored energy by the trigger assembly unless a shell is coupled to the power unit, wherein said shell automatically engages said safety assembly by being coupled to said power unit, thereby allowing release of the stored energy by the trigger assembly.

19. The apparatus according to claim 18 further comprising:

a syringe cartridge;

a liquid transfer unit including a loader assembly with a hollow tubular body adapted to receive the syringe cartridge, the body having a base end defining a threaded opening, a jack screw for rotatably engaging the threaded opening, the jack screw communicating with the syringe cartridge to apply a pressure to liquid within the cartridge when the jack screw is rotated; and

a transfer adaptor connected to the tubular body at an end opposite the base end, the adaptor including a cannula which extends into the tubular body and pierces the syringe cartridge, the transfer adaptor including means for coupling to the shell, the orifice of the shell being in communication with the adaptor wherein, as the jack screw is rotated liquid is forced from the syringe cartridge and into the shell.

20. A hand-held, portable apparatus for needleless hypodermic injection of a quantity of liquid comprising:

a shell defining a chamber for containing the quantity of liquid;

a orifice communicating with the chamber, a mouth of the orifice being pressed against an injection site whenever an injection is to take place;

a plunger disposed within the chamber for converting an applied force to a corresponding pressure applied to the liquid;

a power unit including a cylindrical housing defining a longitudinal channel;

a thrust rod disposed in the longitudinal channel for applying said force to the plunger;

means for coupling the shell to the power unit;

a spring disposed within the channel and communicating with the thrust rod, the spring for accumulating and storing a sufficient amount of energy when compressed to produce sufficient pressure to cause the liquid to leave the chamber via the orifice at such a velocity that it can be hypodermically injected at a injection site, wherein the energy is converted to said force by the thrust rod when the spring is released;

a trigger assembly coupled to the spring for manually releasing the stored energy;

a safety interlock assembly, coupled between said trigger assembly and said coupling means, the safety assembly preventing release of the stored energy by the trigger assembly unless a shell is coupled to the power unit; and

a carrying case comprising a receptacle wherein the power unit is disposed within the receptacle, the carrying case further comprising a closable lid and means, responsive to the closing of the lid, for engaging the power unit to compress the spring to accumulate said suitable amount of energy.

21. The apparatus according to claim 20 further comprising:

a syringe cartridge;

a liquid transfer unit including a loader assembly with a hollow tubular body adapted to receive the syringe cartridge, the body having a base end defining a threaded opening, a jack screw for rotatably engaging the threaded opening, the jack screw communicating with the syringe cartridge to apply a pressure to liquid within the cartridge when the jack screw is rotated; and

a transfer adaptor connected to the tubular body at an end opposite the base end, the adaptor including a cannula which extends into the tubular body and pierces the syringe cartridge, the transfer adaptor including means for coupling to the shell, the orifice of the shell being in communication with the adaptor wherein, as the jack screw is rotated liquid is forced from the syringe cartridge and into the shell.

22. A system for hypodermically injecting a quantity of liquid comprising:

(a) a liquid container comprising;

(i) a shell defining a chamber for containing the quantity of liquid,

(ii) an orifice communicating with the chamber, a mouth of the orifice being pressed against an injection site whenever an injection is to take place,

(b) a power unit comprising;

(i) means for converting an applied force to a corresponding pressure applied to the liquid,

(ii) means for coupling the shell to the means for converting an applied force,

(iii) a compressible spring;

(iv) holding means, responsive to manual actuation, for holding the spring in a compressed state;

(v) safety means connected between the means for manually releasing the stored energy and the liquid container for preventing release of the stored energy unless a shell is coupled to said means for converting an applied force, and

(vi) means for converting the released energy to the applied force, the amount of stored energy being sufficient to produce enough pressure to cause the liquid to leave the chamber via the orifice at such a velocity that it can be hypodermically injected at an injection site, and

(c) a carrying case with a lid, said carrying case comprising a closable lid and means, responsive to the closing of the lid, for compressing said spring.