Fastener assembly with magnetic side and end seals and method
First Claim
1. A fastener assembly for being molded into a foam cushion, and comprising:
- (a) a base having first and second major surfaces defining first and second opposed ends and first and second opposed side edges;
(b) a multiplicity of attachment members carried by the base and extending outwardly from the first major surface of the base;
(c) a multiplicity of permanent anchors carried by the base and extending outwardly from the second major surface of the base, the anchors being spaced apart sufficiently to allow foam intrusion between said anchors to permanently attach said fastener assembly to the cushion;
(d) first and second magnetically-attractable side edge sealing members attached to the base adjacent a respective one of said first and second opposing side edges of the base for being attracted to magnets positioned in a mold in which the cushion is molded to form a foam-tight seal between the side edges of the base and the mold to prevent intrusion of liquid foam onto the attachment members of the base during molding of the cushion;
(e) first and second magnetically-attractable end sealing assemblies attached to the base adjacent to respective first and second ends of the base for being attracted to magnets positioned in the mold in which the cushion is molded to form a foam-tight seal between the ends of the base and the mold to prevent intrusion of liquid foam through the ends of the base onto the attachment members of the base during molding of the cushion, each of said first and second end sealing assemblies comprising;
(1) a magnetically-attractable metal staple penetrating through the base from one major surface to the other and cooperating with the base for holding the respective end of the base tightly in the mold; and
(2) a seal positioned on the respective end of the base and engaging with the attachment members on the first major side of the base for preventing liquid foam intrusion onto the first attachment members from the end of the base.
1 Assignment
0 Petitions
Accused Products
Abstract
A fastener assembly of the type for being molded into cushions, and including a base having first and second major surfaces defining first and second opposed ends and first and second opposed side edges. Hooks are carried by the base cooperating with complementary loops carried on material when pressed against the attachment members on the base. Permanent anchors are carried by the base and are spaced apart sufficiently to allow foam intrusion between the anchors to attach the fastener assembly to a foamed article, such as, for example, a cushion. First and second magnetically-attractable side edge seals are attached to the base for being attracted to magnets positioned in a mold in which the cushion is molded. The side edge seals form a foam-tight seal between the side edges of the base and the mold to prevent intrusion of liquid foam during molding of the article. First and second magnetically-attractable end seals are attached to the base for being attracted to magnets positioned in the mold in which the cushion is molded to form a foam-tight seal between the ends of the base and the mold to prevent intrusion of liquid foam onto the hooks during molding of the article. Each of the first and second end seals include a staple attached to the base for holding the end of the base tightly in the mold and a seal of loops attached to the hooks along both the width of the base and a predetermined length of the base adjacent the respective end of the base for preventing liquid foam intrusion onto the hooks.
119 Citations
8 Claims
-
1. A fastener assembly for being molded into a foam cushion, and comprising:
-
(a) a base having first and second major surfaces defining first and second opposed ends and first and second opposed side edges; (b) a multiplicity of attachment members carried by the base and extending outwardly from the first major surface of the base; (c) a multiplicity of permanent anchors carried by the base and extending outwardly from the second major surface of the base, the anchors being spaced apart sufficiently to allow foam intrusion between said anchors to permanently attach said fastener assembly to the cushion; (d) first and second magnetically-attractable side edge sealing members attached to the base adjacent a respective one of said first and second opposing side edges of the base for being attracted to magnets positioned in a mold in which the cushion is molded to form a foam-tight seal between the side edges of the base and the mold to prevent intrusion of liquid foam onto the attachment members of the base during molding of the cushion; (e) first and second magnetically-attractable end sealing assemblies attached to the base adjacent to respective first and second ends of the base for being attracted to magnets positioned in the mold in which the cushion is molded to form a foam-tight seal between the ends of the base and the mold to prevent intrusion of liquid foam through the ends of the base onto the attachment members of the base during molding of the cushion, each of said first and second end sealing assemblies comprising; (1) a magnetically-attractable metal staple penetrating through the base from one major surface to the other and cooperating with the base for holding the respective end of the base tightly in the mold; and (2) a seal positioned on the respective end of the base and engaging with the attachment members on the first major side of the base for preventing liquid foam intrusion onto the first attachment members from the end of the base. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8)
-
Specification