Laser diode/lens assembly

• US 5,500,768 A
• Filed: 04/16/1993
• Issued: 03/19/1996
• Est. Priority Date: 04/16/1993
• Status: Expired due to Fees

• Current Assignee: Bruce W. Mccaul
• Original Assignee: Bruce Mccaul
• Inventors: Doggett, David F., McCaul, Bruce W.
• Primary Examiner(s): Sugarman, Scott J.
• Application Number:
  US08/048,611
• Time in Patent Office: 1,068 Days
• Field of Search: 359/654, 359/653, 359/652, 359/811, 372/34, 372/36, 372/101
• US Class Current: 359/652
• CPC Class Codes: G01N 2021/399 Diode laser
• CPC Class Codes: G01N 21/274 Calibration, base line adjustment, drift correction
• CPC Class Codes: G01N 21/3504 for analysing gases, e.g. multi-gas analysis
• CPC Class Codes: G01N 21/39 using tunable lasers
• CPC Class Codes: G02B 6/4204 the coupling comprising intermediate optical elements, e.g. lenses, holograms encapsulated active devices H01S5/02208, H01L33/52
• CPC Class Codes: G02B 7/02 for lenses supports for magnifying lenses G02B25/002
• CPC Class Codes: H01S 5/005 Optical components external to the laser cavity, specially adapted therefor, e.g. for homogenisation or merging of the beams or for manipulating laser pulses, e.g. pulse shaping H01S5/026, H01S5/18388 take precedence
• CPC Class Codes: H01S 5/02212 Can-type, e.g. TO-CAN housings with emission along or parallel to symmetry axis
• CPC Class Codes: H01S 5/02253 using lenses
• CPC Class Codes: H01S 5/02325 Mechanically integrated components on mount members or optical micro-benches
• CPC Class Codes: H01S 5/0683 by monitoring the optical output parameters

Abstract

A laser diode lens assembly wherein a lens or lens assembly is immovably adhered to a housing of a laser diode package. The laser diode package may be a metal can style package having a substantially transparent window portion through which laser radiation is emitted when a laser diode inside the housing is supplied with current. The lens or lens assembly may be immovably fixed to an outer surface of this window so that a central axis of a beam of laser radiation emerging from the lens or lens assembly has a desired spatial relationship with a reference surface of the housing. An adhesive such as an epoxy adhesive which is cured under exposure to ultraviolet radiation may be used to freeze the lens or lens assembly in place to the window when the lens is correctly positioned.

Claims

1. A laser diode/lens assembly, comprising:

a laser diode;

a housing having an outside surface, said laser diode being disposed inside said housing and being fixed with respect to said housing;

a lens disposed with respect to said housing such that a first beam of laser radiation emitted from said laser diode passes through said lens to form a second beam of laser radiation with altered divergence; and

an adhesive securing said lens to a portion of said outside surface of said housing, said adhesive contacting said lens and contacting said outside surface.

2. The laser diode/lens assembly of claim 1, wherein said housing has a reference plane, said reference plane having a reference axis which is normal to said reference plane, and wherein said beam of laser radiation has a central axis, said reference axis having a predetermined angular relationship with said central axis of said beam of laser radiation.

3. The laser diode/lens assembly of claim 2, wherein said lens is made of plastic.

4. The laser diode/lens assembly of claim 2, wherein said lens is a GRIN lens.

5. The laser diode/lens assembly of claim 2, wherein said lens is made of glass.

6. The laser diode/lens assembly of claim 2, further comprising a spacer disposed between said lens and said housing.

7. The laser diode/lens assembly of claim 2, further comprising a second lens, said lens contacting said adhesive and said second lens comprising a multi-element lens assembly.

8. The laser diode/lens assembly of claim 2, wherein said adhesive is an epoxy cured by application of ultraviolet radiation.

9. The laser diode/lens assembly of claim 2, wherein said housing comprises a base portion, said reference surface being a ledge surface of said base portion.

10. The laser diode/lens assembly of claim 9, wherein said housing comprises a base portion, a can portion, and a window portion.

11. The laser diode/lens assembly of claim 10, wherein said adhesive contacts both said lens and said window portion of said housing.

12. The laser diode/lens assembly of claim 9, further comprising:

a photodetector disposed inside said housing.

13. An assembly, comprising:

a laser diode; and

means for fixing a lens with respect to said laser diode such that a beam of laser radiation emitted from said laser diode passes through said lens to exit said lens substantially collimated, said lens being disposed approximately 0 to 4 mm from said laser diode, said lens being glued outside an hermetically sealed volume containing said laser diode.

14. The assembly of claim 13, wherein said lens is a spherical lens.

15. The assembly of claim 15, wherein said beam of laser radiation passes through a volume of glue and then passes through said lens, said volume of glue contacting an hermetically sealed housing containing said laser diode and also contacting said lens.

16. The assembly of claim 15, wherein said hermetically sealed housing is a metal can style laser diode housing.

17. An assembly, comprising:

a laser diode;

a housing having an outside surface, said laser diode being disposed inside said housing and being fixed with respect to said housing;

a lens assembly disposed with respect to said housing such that a first beam of laser radiation emitted from said laser diode passes through said lens assembly to form a second beam of laser radiation with altered divergence; and

a volume of adhesive securing said lens assembly to a portion of said outside surface of said housing, said volume of adhesive contacting both said lens assembly and said outside surface, a separation of less than approximately 4 mm existing between said laser diode and said lens assembly.