Endoscopic microsurgical instruments and methods

• US 5,501,698 A
• Filed: 02/14/1994
• Issued: 03/26/1996
• Est. Priority Date: 02/14/1994
• Status: Expired due to Term

• Current Assignee: Edwards Lifesciences LLC (Edwards Lifesciences Corporation)
• Original Assignee: Heartport, Inc. (Johnson & Johnson)
• Inventors: Roth, Alex T., Miller, Scott H.
• Primary Examiner(s): Pellegrino, Stephen C.
• Assistant Examiner(s): Lewis, William W.
• Application Number:
  US08/194,946
• Time in Patent Office: 771 Days
• Field of Search: 606/51, 606/52, 606/83, 606/170, 606/174, 606/205-210, 128/751-755, 128/898
• US Class Current: 606/205
• CPC Class Codes: A61B 17/0469 Suturing instruments for use in minimally invasive surgery, e.g. endoscopic surgery
• CPC Class Codes: A61B 17/1285 for minimally invasive surgery
• CPC Class Codes: A61B 17/2909 Handles
• CPC Class Codes: A61B 2017/00243 cardiac
• CPC Class Codes: A61B 2017/2845 with a spring pushing the handle back
• CPC Class Codes: A61B 2017/2912 transmission of forces to actuating rod or piston
• CPC Class Codes: A61B 2017/2919 details of linkages or pivot points
• CPC Class Codes: A61B 2017/2926 Details of heads or jaws
• CPC Class Codes: A61B 2017/2946 Locking means
• CPC Class Codes: A61B 2017/305 Tweezer like handles with tubular extensions, inner slidable actuating members and distal tools, e.g. microsurgical instruments

Abstract

The invention provides devices and method for performing extremely small-scale, minimally-invasive microsurgery such as thoracoscopic coronary artery bypass grafting. The instruments of the invention utilize a symmetrical, forcep-like actuator which provides extremely precise actuation and control of the instrument and which mimics the feel of instruments used in conventional open surgical procedures. The instruments generally include a pair of coaxially arranged shafts, an end-effector at the distal ends of the shafts, and an actuator at the proximal ends of the shafts. The actuator includes a pair of arms pivotally coupled to one of either the outer or inner shaft, and a pair of links pivotally coupled at one end to the arms, and at a second end to the other of the shafts. The links are coupled to a proximal portion of the arms to maximize mechanical advantage and reduce interference. The actuator may be easily adapted for either pull-type or push-type actuation, and for either outer shaft or inner shaft translation. The end-effectors may have a variety of configurations, including needle drivers, forceps, scissors, and clip appliers.

Claims

1. A microsurgical instrument comprising:

an outer shaft having a proximal end, a distal end, and an axial lumen therebetween;

an inner shaft slidably disposed in the axial lumen and having a proximal end and a distal end;

an end effector coupled to the distal end of the inner shaft and movable relative to the outer shaft; and

an actuator at the proximal end of the outer shaft, the actuator comprising;

an actuator body attached to a first shaft selected from the outer shaft and the inner shaft;

a first arm having a proximal end and a distal end, the proximal end being pivotally coupled to the actuator body by a pin means, and the distal end extending distally and outwardly from the actuator body on a first lateral side of the outer shaft to form an acute angle therewith;

a second arm having a proximal end and a distal end, the proximal end being pivotally coupled to the actuator body by a pin means, and the distal end extending distally and outwardly from the actuator body on a second lateral side of the outer shaft opposite the first lateral side to form an acute angle therewith;

a first link having an outer end and an inner end, the outer end being coupled to the first arm at a first pivot point distal to the proximal end of the first arm, and the inner end being coupled to a second shaft selected from the outer shaft and the inner shaft; and

a second link having an outer end and an inner end, the outer end being coupled to the second arm at a second pivot point distal to the proximal end of the second arm, and the inner end being coupled to the second shaft;

wherein the first and second arms are symmetrically pivotable to translate the inner shaft relative to the outer shaft, thereby actuating the end-effector.

2. The instrument of claim 1 wherein the end-effector is pivotally coupled to the outer shaft at a first point and pivotally coupled to the inner shaft at a second point, wherein translation of the inner shaft relative to the outer shaft moves the end-effector.

3. The instrument of claim 2 wherein the first and second points are separated by a distance which is less than about 5 mm.

4. The instrument of claim 1 wherein the outer shaft has a diameter of less than about 5 mm.

5. The instrument of claim 1 further comprising a fixed jaw at the distal end of the outer shaft, wherein the end-effector comprises a movable jaw movable between an open position separated from the fixed jaw and a closed position in engagement with the fixed jaw.

6. The instrument of claim 5 wherein the movable jaw has a gripping surface disposed in opposition to a gripping surface on the fixed jaw.

7. The instrument of claim 5 wherein the movable jaw has a cutting edge movable in a shearing relationship with the fixed jaw.

8. The instrument of claim 1 wherein the first and second links are arranged such that a transverse force exerted through the first link on the second shaft is opposed by a transverse force exerted through the second link on the second shaft.

9. The instrument of claim 8 wherein the inner ends of the first and second links are equidistant from the proximal end of the second shaft.

10. The instrument of claim 1 wherein the first and second arms are each coupled to the actuator body by a hinge pin.

11. The instrument of claim 10 wherein the first and second arms are rigid.

12. The instrument of claim 10 further comprising spring means for outwardly biasing the first and second arms such that the distal ends thereof are spaced apart from the outer shaft.

13. The instrument of claim 12 wherein the the spring means comprises a flat spring disposed at the proximal ends of the first and second arms, a first end of the flat spring engaging the first arm and a second end of the flat spring engaging the second arm.

14. The instrument of claim 1 wherein the inner ends of the first and second links are distal to the outer ends of the first and second links.

15. The instrument of claim 1 wherein the inner ends of the first and second links are proximal to the outer ends of the first and second links.

16. The instrument of claim 1 wherein the first pivot point is closer to the proximal end of the first arm than to the distal end of the first arm, and the second pivot point is closer to the proximal end of the second arm than to the distal end of the second arm.

17. The instrument of claim 1 further comprising means for locking the first and second arms in a closed position.

18. The instrument of claim 1 wherein the first and second arms have outer longitudinal surfaces configured to be engaged by a finger and a thumb of a user.

19. The instrument of claim 18 wherein the outer longitudinal surfaces include finger grips for contacting tips of the finger and thumb.

20. The instrument of claim 19 wherein the finger grips include textural features for improving grip.

21. The instrument of claim 19 wherein the finger grips are disposed in a distal portion of the arms.

22. The instrument of claim 18 wherein the outer longitudinal surfaces are generally flat.

23. The instrument of claim 1 wherein the actuator body has an open interior, the inner ends of the links being coupled to the second shaft within the interior of the actuator body.

24. A microsurgical instrument comprising:

an outer shaft having a proximal end, a distal end, and an axial lumen therebetween;

an inner shaft slidably disposed in the axial lumen and having a proximal end and a distal end;

a fixed jaw at the distal end of the outer shaft;

a movable jaw coupled to the distal end of the inner shaft and movable relative to the fixed jaw; and

an actuator at the proximal end of the outer shaft, the actuator comprising;

a first arm having a proximal end and a distal end, the proximal end being pivotally coupled to a first shaft selected from the outer shaft and the inner shaft, and the distal end being disposed on a first lateral side of the outer shaft and biased outwardly to form an acute angle therewith;

a second arm having a proximal end and a distal end, the proximal end being pivotally coupled to the first shaft, and the distal end being disposed on a second lateral side of the outer shaft opposite the first lateral side and biased outwardly to form an acute angle therewith;

a first link having an outer end and an inner end, the outer end being coupled to the first arm at a first pivot point, and the inner end being coupled to a second shaft selected from the outer shaft and the inner shaft; and

a second link having an outer end and an inner end, the outer end being coupled to the second arm at a second pivot point, and the inner end being coupled to the second shaft, the first pivot point being closer to the proximal end of the first arm than to the distal end of the first arm, and the second pivot point being closer to the proximal end of the second arm than to the distal end of the second arm;

wherein the first and second arms are symmetrically pivotable such that the first and the second links exert symmetrical forces on the inner shaft to move the movable jaw relative to the fixed jaw.

25. The instrument of claim 24 wherein the proximal end of the first shaft is attached to an actuator body, and the first and second arms are pivotally coupled to the actuator body.

26. The instrument of claim 25 wherein the actuator body has an open interior, and the inner ends of the first and second links are coupled to the second shaft within the interior of the actuator body.

27. The instrument of claim 25 wherein each of the first and second arms is coupled to the actuator body by a hinge pin about which the arm is pivotable.

28. The instrument of claim 24 further comprising spring means engaging the first and second arms for biasing the arms into an outward position.

29. The instrument of claim 28 wherein the spring means comprises a flat spring having a first end for engaging the proximal end of the first arm and a second end for engaging the proximal end of the second arm.

30. The instrument of claim 24 wherein the first and second pivot points are less than about 6 cm from the proximal ends of the first and second arms, respectively.

31. The instrument of claim 24 wherein the movable jaw is pivotably coupled to the outer shaft, whereby translation of the inner shaft pivots the movable jaw relative to the fixed jaw.

32. A method of endoscopic manipulation of a body structure within a body cavity, the method comprising:

providing an instrument having a shaft with a distal end and a proximal end, a pair of jaws at the distal end movable relative to each other, an actuator body at the proximal end, and a pair of arms pivotally coupled to the actuator body, each arm having a proximal end coupled by pin means to the actuator body and a distal end extending distally and outwardly therefrom forming an acute angle with the shaft;

introducing the distal end of the shaft through a percutaneous penetration into the body cavity;

viewing the body cavity through a percutaneous penetration; and

pressing inwardly on outer surfaces on a distal portion of the arms to symmetrically pivot both arms toward the shaft, thereby closing the jaws on the body structure.

33. The method of claim 32 wherein the arms are each coupled to a proximal end of a rod arranged coaxially with the shaft and movable axially relative thereto, at least a first of the jaws being coupled to a distal end of the rod, wherein the first jaw is moved by translation of the rod.

34. The method of claim 33 wherein pressing inwardly on the arms exerts axial and transverse forces on the rod, wherein a first transverse force exerted on the rod by a first arm is opposed by a second transverse force exerted on the rod by a second arm.

35. The method of claim 33 wherein each arm is coupled to the rod by a link, each link being coupled at a first end to the proximal end of the rod and at a second end to a pivot point in a proximal portion of the arm.

36. The method of claim 35 wherein the outer surface of each arm may be pressed at a point which is separated from the pivot by at least half of the length of the arm.

37. The method of claim 33 wherein at least a first jaw is pivotally coupled to the shaft at a first point and pivotally coupled to the rod at a second point, wherein translation of the rod relative to the outer shaft pivots the first jaw.

38. The method of claim 32 further comprising positioning an access cannula in the percutaneous penetration, the access cannula having an inner passage through which the shaft is introduced into the body cavity.

39. The method of claim 38 wherein the inner passage has a diameter in the range of 3 mm to 10 mm.

40. The method of claim 32 wherein the body structure comprises a vessel selected from the group consisting of coronary arteries, internal mammary arteries, aortas, and saphenous veins.

41. The method of claim 32 wherein closing the jaws on the body structure engages the body structure between opposing gripping surfaces on the jaws to grip the body structure therein.

42. The method of claim 41 wherein the body structure comprises an internal mammary artery, the method further comprising dissecting a portion of the internal mammary artery from surrounding tissue while gripping the internal mammary artery between the jaws.

43. The method of claim 32 wherein at least one of the jaws comprises a cutting edge movable in a shearing relationship with the other jaw, wherein closing the jaws on the body structure cuts the body structure.

44. The method of claim 43 wherein the body structure comprises a coronary artery, wherein the jaws are closed on a wall of the coronary artery to cut an opening therein.

45. The method of claim 44 further comprising attaching a graft vessel to the coronary artery under visualization by means of the scope such that a lumen in the graft vessel is in communication with the opening in the coronary artery.

46. The method of claim 45 wherein the step of attaching comprises suturing the graft vessel to the coronary artery by means of a suture manipulating instrument.

47. The method of claim 46 wherein the suture manipulation instrument comprises a shaft with a distal end and a proximal end, a pair of jaws at the distal end movable relative to each other, and a pair of arms coupled to the proximal end, each arm having a proximal end coupled to the proximal end of the shaft and a distal end biased outwardly from the shaft forming an acute angle therewith, whereby the arms may be pivoted toward the shalt to close the jaws on the suture.

48. The method of claim 46 wherein the step of suturing further comprises holding a portion of the graft vessel with a grasping instrument.

49. The method of claim 48 wherein the grasping instrument comprises a shaft with a distal end and a proximal end, a pair of jaws at the distal end movable relative to each other, and a pair of arms coupled to the proximal end, each arm having a proximal end coupled to the proximal end of the shaft and a distal end biased outwardly from the shaft forming an acute angle therewith, whereby the arms may be pivoted toward the shaft to close the jaws on the graft vessel.

50. The method of claim 46 wherein the suture manipulation instrument is introduced through a percutaneous intercostal penetration in the patient'"'"'s chest.

51. The method of claim 32 wherein the step of pressing comprises engaging the outer surfaces of the arms with a thumb and a forefinger in a generally straightened configuration and oriented generally parallel to the arms.