Double document detection system having dectector calibration

• US 5,502,312 A
• Filed: 04/05/1994
• Issued: 03/26/1996
• Est. Priority Date: 04/05/1994
• Status: Expired due to Term

• Current Assignee: Pitney Bowes Incorporated (Böwe Systec AG)
• Original Assignee: Pitney Bowes Incorporated (Böwe Systec AG)
• Inventors: Lorenzo, John L.
• Primary Examiner(s): Westin, Edward P.
• Assistant Examiner(s): Lee, John R.
• Application Number:
  US08/223,185
• Time in Patent Office: 721 Days
• Field of Search: 250/559.1, 250/559.12, 250/559.13, 250/559.27, 250/559.28, 250/559.4, 250/223 R, 250/222.1, 250/221, 250/205
• US Class Current: 250/559.1
• CPC Class Codes: B65H 2220/01 indicating an entity as a function of which control, adjustment or change is performed, i.e. input
• CPC Class Codes: B65H 2220/03 indicating an entity which is measured, estimated, evaluated, calculated or determined but which does not constitute an entity which is adjusted or changed by the control process per se
• CPC Class Codes: B65H 2511/22 Distance
• CPC Class Codes: B65H 2511/514 Particular portion of element
• CPC Class Codes: B65H 2511/524 Multiple articles, e.g. double feed
• CPC Class Codes: B65H 2515/60 Optical characteristics, e.g. colour, light
• CPC Class Codes: B65H 2553/412 in barrier arrangements, i.e. emitter facing a receptor element
• CPC Class Codes: B65H 2557/23 Recording or storing data
• CPC Class Codes: B65H 2557/33 for digital control, e.g. for generating, counting or comparing pulses
• CPC Class Codes: B65H 2557/61 for calibrating
• CPC Class Codes: B65H 2701/1311 leading edge
• CPC Class Codes: B65H 2701/1313 trailing edge
• CPC Class Codes: B65H 2701/1912 Banknotes, bills and cheques or the like
• CPC Class Codes: B65H 7/125 sensing the double feed or separation without contacting the articles
• CPC Class Codes: G03G 2215/0035 Document related problems, e.g. double-fed sheets
• CPC Class Codes: G06K 13/067 Checking presence, absence, correct position, or moving status of cards

Abstract

An electro-optical system for double document detection wherein an improved calibration is employed. A microcontroller generates a series of increasingly wider pulses, which are transformed into a series of respective increasingly higher ramp pulses to drive a light emitter at gradually increased power until a predetermined value of an output signal of a light detector is achieved. Then the pulse width corresponding to the predetermined value of the output signal is fixed. During feeding of documents, the microcontroller monitors the output signal to determine a double-feed document condition if the output signal exceeds a predetermined value. To detect a "true" double-feed document condition, a software timer counts a prolongation of the alteration of the output signal. Also, in order not to miss a "true" double-feed document condition when the area of overlapping is small, the distance between a front edge of the first overlapped document and a rear edge of the last overlapped document is measured. The system also declares a double-feed document condition if a space between two fed documents is no greater than a predetermined value. The system also provides a safety circuit to protect the light emitter from excessive power dissipation. If the situation of power down in the system occurs, a recalibration is not needed, since the system is provided with a non-volatile memory to store the fixed width. Each stage of the system is indicated by LEDs.

Claims

1. In a double document detection system, wherein documents are successively advanced along a document feed path located between a light emitter and a corresponding light detector for generating an output signal, and wherein means are provided responsive to the output signal to detect the double document condition, the improved method of calibrating the system comprising the steps of providing a calibration document in the document feed path, generating a series of increasingly wider pulses, generating a series of drive pulses corresponding to the increasingly wider pulses for driving the light emitter at a required energy level, monitoring the output signal of the light detector until the output signal reaches a predetermined value, and fixing the width of one of the pulses in the series of increasingly wider pulses corresponding to the output signal of the predetermined value.

2. The method of claim 1, further including the step of transforming said series of increasingly wider pulses into a series of respective ramp pulses of increasing height, wherein the generation of the drive pulse takes place when the height of the respective ramp pulse reaches its peak value, and wherein each ramp pulse starts from the same voltage level.

3. The method of claim 1, further including the steps of storing the fixed width of the pulse until another calibration document is provided and providing non-volatile memory for storing the fixed width of the pulse.

4. The method of claim 1, further including the step of protecting the light emitter from damage by excessive power dissipation.

5. In a double detection system calibrated to a single document condition in a calibration cycle, wherein documents are successively advanced along a document feed path between a light emitter and a corresponding light detector to generate an output signal, a method of detecting a double-feed document condition, including the steps of:

generating pulses of a width predetermined in the calibration cycle, transforming said pulses into corresponding ramp pulses, generating drive pulses corresponding to said ramp pulses, monitoring the output signal, and indicating a double-feed document condition if the monitored output signal exceeds the required value.

6. The method of claim 5, further including the steps of automatically adjusting the pulse of the width predetermined in the calibration cycle to provide self compensation of the generated light to the required level and output signal to the predetermined value.

7. The method of claim 5, further including the step of protecting the light emitter from damage by excessive power dissipation.

8. The method of claim 5, wherein the output signal exceeds the required value, further including the steps of counting a length of the double-feed document condition and detection of a "true" double if the length of the double-feed condition exceeds the predetermined value.

9. The method of claim 5, wherein a first document and a following document in the document feed path are overlapped, and wherein each of the overlapped documents has a front and a rear edge, the method further including the steps of measuring a distance between the front edge of the first document and the rear edge of the following document and detecting a "true" double if the distance between the front edge of the first document and the rear edge of the following document exceeds a predetermined distance.

10. The method of claim 9, wherein the predetermined distance may be set up for various document sizes and speeds of the documents motion.

11. In an apparatus, wherein documents are successively advanced along a document feed path located between a light emitter and a corresponding light detector to generate an output signal, and wherein means are provided responsive to the output signal to detect a double feed document condition, a calibration means comprising:

means for generating a series of increasingly wider pulses, when a calibration document is provided in the document feed path, means for generating drive pulses corresponding to the increasingly wider pulses for driving the light emitter,

means for monitoring the output signal of the light detector until it reaches a predetermined value, and

means for fixing the width of one of the pulses in the series of increasingly wider pulses corresponding to the output signal of said predetermined value.

12. The apparatus of claim 11, further including means for transforming the series of increasingly wider pulses into a series of respective increasingly higher ramp pulses, each ramp pulse including a peak time, means for switching-off the means for generating the drive pulses until the peak time of each ramp pulse, and means for starting each ramp pulse from the same voltage level.

13. The apparatus of claim 12, further including means for storing the fixed width of the pulse.

14. The apparatus of claim 12, further including means for indicating the status of the calibration.

15. The apparatus of claim 12, further including means for protecting the light emitter from damage by excessive power dissipation.

16. A double document detection system comprising:

a microcontroller,

a microcontroller-controlled means for calibrating the system in a calibration cycle,

microcontroller-controlled means for generation of a series of identical pulses of the width predetermined in the calibration cycle,

microcontroller-controlled means for storing said predetermined width of the pulse,

means for transforming pulses of the predetermined width into respective ramp pulses, each ramp pulse having a peak time,

means for driving the light emitter by drive pulses corresponding to said ramp pulses, wherein the drive pulses are generated at the peak time of the respective ramp pulse,

microcontroller-controlled means for continually comparing the output signal with a required value, and

microcontroller-controlled means for detection of a double-feed document condition when the output signal exceeds the required value.

17. The system of claim 16, further including microcontroller-controlled means for continual self-adjustment of the light emitter to variable conditions.

18. The system of claim 16, further including means for protecting the light emitter from excessive power dissipation.

19. The system of claim 16, wherein a situation of power down may occur, further including means for restoring the predetermined width from the storing means immediately after the power up.

20. The system of claim 16, further including indicating means for indicating the stage of the system operation.

21. The system of claim 16, further including means for testing a time of a prolongation of the detected double document condition and means for detecting a "true" double if said prolongation exceeds a predetermined value.

22. The system of claim 16, further including means for measuring a distance between a front edge of a first document and a rear edge of a following document between the light emitter and the light detector, means for detecting a double-feed document condition if said distance exceeds a predetermined distance, and means for adjustment the predetermined distance to various document sizes and speeds of the document mentioned.

23. In a double document detection system, wherein documents are successively advanced along a document feed path located between a light emitter and a corresponding light detector for generating an output signal, wherein the output signal is responsive to an opacity of at least one document in the document feed path, and wherein changing of the opacity of the document in the document feed path causes an alteration of the output signal to be detected, an improved method for the "true" double-feed document detection comprising the steps of:

counting a prolongation of the detected alteration of the output signal and comparing said prolongation with a predetermined value.

24. The method of claim 23, further including the step of indicating a "true" double-feed document condition if said prolongation exceeds the predetermined value.

25. The method of claim 23, wherein a first and a second documents are overlapped, wherein an area of overlapping is of a small value, and wherein the prolongation of the alteration of the output signal due to the small area of overlapping is less than the predetermined value, further comprising the steps of:

measuring a distance between a front edge of the first I overlapped document and a rear edge of the second overlapped document, comparing said distance with a predetermined distance, and indicating the overlapping of the documents as a double-feed document condition if said distance exceeds the predetermined distance.

26. The method of claim 23, further including the step of adjusting the predetermined value to various document sizes and speeds of the document motion.

27. In an apparatus, wherein a light emitter generates light in response to drive pulses generated by a transistor, the transistor having a base, wherein the transistor generates drive pulses corresponding to pulses supplied to the base, and wherein excessive power dissipation may cause a damage of said transistor and said light emitter, a safety circuit for prolonging the light emitter life and for protecting both the transistor and the light emitter the safety circuit having a circuit ground, the safety circuit comprising:

a NOR gate including inputs and an output;

a microcontroller including a plurality of outputs such that one of the outputs of the microcontroller is connected to one of the inputs of the NOR gate;

a resistor and a capacitor, the resistor having first and second terminals, the capacitor having first and second terminals, wherein the second terminal of the resistor and the first terminal of the capacitor are connected to each other and to the first input of the NOR gate, and wherein the second terminal of the capacitor is connected to the circuit ground;

wherein the output of the NOR gate is connected to the base of the transistor, such that the NOR gate shuts down the transistor if the power of the supplied pulses exceeds a permissible value.

28. The apparatus of claim 27, wherein the pulses supplied to the base of the transistor are ramp pulses, each ramp pulse having a peak value, and wherein said microcontroller through the NOR gate holds off the transistor until the peak value of the ramp pulse.

29. In a double document detection circuit for a document handling system, wherein documents are successively advanced between a light emitter and a light detector, wherein driving means drives the light emitter to generate light in response to ramp pulses, the ramp pulses having an entire ramp period and a peak value, wherein the driving means comprises a transistor biased to cut-off, the transistor having a base, and wherein driving the light emitter for the entire ramp period would subject the light emitter to unnecessary power dissipation, an improvement comprising:

means for switching on the driving means only during the peak value of the respective ramp pulses, thereby increasing the light emitter life and reliability.

30. The circuit of claim 29, further including a microcontroller for controlling the means for switching on of the driving means, wherein the means for switching on includes a NOR gate, having inputs and an output, wherein one of the inputs is controlled by the microcontroller, and wherein the output is connected to the base of the transistor.

31. In a double document detection system, wherein documents are successively advanced along a document feed path, wherein first and second documents are fed to the document feed path, each document having a front edge and a rear edge, and wherein a space between the rear edge of the first document and the front edge of the second document is of a small value, a method of detecting the double-feed document condition, comprising the steps of:

measuring said space between the rear edge of the first document and the front edge of the second document, ignoring said space if said space is not greater than a predetermined space valve and declaring the double-feed document condition.

32. A method for double-feed document detection in a document handling machine, wherein documents are successively advanced along a document feed path between a light emitter and a corresponding light detector, wherein the light emitter generates light of an energy level penetrating at least one document in the document feed path and causing an output signal of the light detector, wherein the output signal changes its value in respect to the opacity of at least one document in the document feed path, wherein the value of the output signal is analyzed to detect if there is more than one document in the document feed path, the method including a calibration cycle and a subsequent operation cycle, wherein the light emitter is protected from damage by excessive power dissipation, wherein the calibration cycle comprises the steps of:

providing a single calibration document in the document feed path,

generating a series of increasingly wider pulses,

transforming said series of increasingly wider pulses into a series of respective ramp pulses of increasing height,

generating a series of drive pulses corresponding to the increasingly higher ramp pulses for driving the light emitter,

monitoring the respective output signal'"'"'s value until it reaches a predetermined value,

fixing the width of one of the increasingly wider pulses corresponding to said predetermined value,

storing the pulse of the fixed width for restoring the fixed width of the pulse in the situation of power outage immediately after the power up, and

removing the calibration document from the document feed path; and

wherein the operation cycle comprising the steps of;

generating pulses of the fixed width determined in the calibration cycle,

transforming the pulses of determined width in the calibration cycle into ramp pulses, each ramp pulse having a peak time,

generating drive pulses corresponding to said ramp pulses, wherein each ramp pulse starts from the same voltage level, wherein said drive pulses are not generated until the peak time of the respective ramp pulse; and

monitoring the output signal corresponding to at least one document in the document feed path,

comparing the output signal with a required value,

indicating a double-feed document condition if the monitored output signal exceeds the required value,

counting a prolongation of the detected double-feed document condition,

detecting a "true" double if the prolongation of the double-feed document condition exceeds the predetermined value, double-feed document condition including a first and a second overlapped documents,

measuring a distance between a front edge of the first overlapped document and a rear edge of the second overlapped document, and

detecting a double-feed document condition if said distance exceeds a predetermined distance, wherein the predetermined distance may be set up for various document sizes and speeds of the documents motion.