Flat transformer and power supply unit having flat transformer

• US 5,502,430 A
• Filed: 10/27/1993
• Issued: 03/26/1996
• Est. Priority Date: 10/29/1992
• Status: Expired due to Fees

• Current Assignee: Hitachi, Ltd.
• Original Assignee: Hitachi, Ltd.
• Inventors: Hagiwara, Syuya, Takahashi, Tadashi, Horie, Hideaki, Kanouda, Akihiko, Uchiyama, Noriyuki, Onda, Kenichi, Saito, Sadamu
• Primary Examiner(s): TSO, LAURA K
• Application Number:
  US08/141,628
• Time in Patent Office: 881 Days
• Field of Search: 336/232, 336/198, 336/199, 336/220, 336/225
• US Class Current: 336/232
• CPC Class Codes: H01F 27/2823 Wires H01F27/2866 takes precedence

Abstract

A flat transformer has a coil body. The coil body is formed by winding plural insulated conductive wires. Each of the plural insulated conductive wires has a conductor having a circular shaped cross-section, and an outer peripheral portion of the conductor is coated by an insulating coating. A part of plural insulated conductive wires is used to form a primary winding and the remainder of the plural insulated conductive wires is used to form a secondary winding. A flat transformer may also have plural coil bodies. The plural coil bodies may be wound at plural stages. A part of the plural coil bodies is may be used to form a primary winding and the remainder of plural coil bodies may be used to form a secondary winding. The flat transformer can operate stably at a high frequency with a small loss.

Claims

1. A flat transformer, comprising a coil body formed by plural conductors, wherein:

each of said plural conductors is coated by an insulating material;

said coil body is formed as a spiral winding of plural conductors;

a part of said plural conductors form a primary winding of the flat transformer, and the remainder of said plural conductors form a secondary winding of the flat transformer; and

each of said plural conductors of said secondary winding contacts at least one of said plural conductors of said primary winding.

12. A flat transformer according to any one of claims 1-11, wherein the cross-section of said conductors of said coil body is of a substantially circular shape.

13. A flat transformer according to any one of claims 1-11, wherein said coil body is enclosed by a magnetic shielding body.

14. A flat transformer according to any one of claims 1-11, further comprising a heat dissipation member on said coil body.

16. A flat transformer according to any one of claims 1-11, wherein each of said coil bodies is connected so that the direction of current flow in each primary winding conductor is the same as the direction of current flow in each secondary winding conductor contacting such primary winding conductor.

17. A power supply unit comprising a flat transformer as claimed in any one of claims 1-11, wherein said flat transformer is used as a voltage converting portion.

18. A power supply unit, comprising a substrate member;

a power supply circuit component; and

a flat transformer as claimed in any one of claims 1-11, said power supply circuit component and said flat transformer being disposed on said substrate member.

19. A portable information processing apparatus, comprising a power supply unit as claimed in claim 18, and one of a personal computer, a word processor, and a disk apparatus.

20. A portable information processing apparatus, comprising a power supply unit as claimed in any one of claims 1-11, and one of a personal computer, a word processor, and a disk apparatus.

21. A portable information processing apparatus according to claim 20, further comprising a case, and wherein said flat transformer is embedded into said case.

22. A portable information processing apparatus according to claim 21, wherein a pair of the primary winding and the secondary winding of the flat transformer connected under the same polarity condition form lead wires of said flat transformer.

26. A flat transformer according to claim 1, wherein the conductors of said primary winding have substantially the same diameter as the conductors of said secondary winding.

27. A flat transformer according to claim 1, wherein the primary winding and the secondary winding are closely adhered to and in contact with each other.

2. A flat transformer, comprising plural coil bodies, each coil body formed by plural conductors, wherein:

each of said plural conductors is coated by an insulating material;

each of said plural coil bodies is formed as a spiral winding of plural conductors disposed in a respective plane;

a part of said plural coil bodies form a primary winding of the flat transformer, and the remainder of said plural coil bodies form a secondary winding of the flat transformer; and

each of said plural conductors of said secondary winding contacts at least one of said plural conductors of said primary winding.

28. A flat transformer according to claim 2, wherein the conductors of said primary winding have substantially the same diameter as the conductors of said secondary winding.

29. A flat transformer according to claim 2, wherein the primary winding and the secondary winding are closely adhered to and in contact with each other.

3. A flat transformer, comprising plural coil bodies, each coil body formed by plural conductors, wherein:

each of said plural conductors is coated by an insulating material;

each of said plural coil bodies is formed as a spiral winding of plural conductors disposed in a respective plane;

a part of said plural conductors form a primary winding of the flat transformer, and the remainder of said plural conductors form a secondary winding of the flat transformer; and

each of said plural conductors of said secondary winding contacts at least one of said plural conductors of said primary winding.

4. A flat transformer according to claim 3, wherein:

the centers of the conductors of one of said coil bodies are shifted with respect to the centers of the conductors of an adjacent coil body.

5. A flat transformer according to claim 4, wherein said plural conductors are wound on a bobbin having a stepped configuration.

6. A flat transformer according to claim 5, further comprising:

winding guide plates on an upper face and a lower face of said bobbin, and

a terminal for drawing out said conductive wire on at least one of said winding guide plates and said bobbin.

7. A flat transformer according to claim 3, wherein

said plural conductors include conductors having at least two different diameters.

8. A flat transformer according to claim 7, wherein

a conductor forming part of a secondary winding is smaller in diameter than a conductor forming the primary winding.

30. A flat transformer according to claim 3, wherein the conductors of said primary winding have substantially the same diameter as the conductors of said secondary winding.

31. A flat transformer according to claim 3, wherein the primary winding and the secondary winding are closely adhered to and in contact with each other.

34. A flat transformer according to claim 8, wherein:

the conductors of said primary winding have a diameter substantially two times the diameter of the conductors of said secondary winding.

35. A flat transformer according to claim 7, wherein:

the conductors of said primary winding have a diameter substantially (√

2-1) time the diameter of the conductors of said secondary winding.

9. A flat transformer, comprising a first coil body formed by a complex conductor, wherein:

said complex conductor comprises at least one central insulated conductor and at least one peripheral insulated conductor wound concentrically and spirally on said at least one central insulated conductor;

said first coil body is formed as a spiral winding of said complex insulated conductor; and

said at least one central insulated conductor forms a primary winding of said flat transformer, and said at least one peripheral insulated conductor forms at least one secondary winding of said flat transformer.

10. A flat transformer according to claim 9, wherein

said central insulated conductor of said complex insulated conductor is constituted by plural conductors.

11. A flat transformer according to claim 9, wherein:

said flat transformer further comprises a second coil body having a winding direction which is reversed with respect to the winding direction of said first coil body,

said first coil body is positioned on said second coil body in an overlapping relationship; and

each of the conductors of said complex insulated conductor is connected at an inner peripheral end of each of said coil bodies.

15. A flat transformer according to any one of claims 2-11, further comprising means connecting said plural coil bodies in one of a series connection, a parallel connection, and a series and parallel connection.

23. A flat transformer, comprising a coil body formed by plural conductors, wherein:

each of said plural conductors is coated by an insulating material;

said coil body is formed as a spiral winding of said plural conductors;

a part of said plural conductors form a primary winding of the flat transformer, and the remainder of said plural conductors form a secondary winding of the flat transformer;

the conductors of said primary winding and the conductors of said secondary winding are intermixed with each other, with each conductor of said secondary winding contacting at least one conductor of said primary winding.

32. A flat transformer according to claim 23, wherein the conductors of said primary winding have substantially the same diameter as the conductors of said secondary winding.

33. A flat transformer according to claim 23, wherein the primary winding and the secondary winding are closely adhered to and in contact with each other.

24. A flat transformer, comprising a coil body formed by plural conductors, wherein:

each of said plural conductors is coated by an insulating material;

said coil body is formed as a spiral winding of said plural conductors;

a part of said plural conductors form a primary winding of the flat transformer, and the remainder of said plural conductors form a secondary winding of the flat transformer;

each conductor of said secondary winding contacts at least one conductor of said primary winding; and

said flat transformer has a magnetic coupling efficiency which abruptly increases at frequencies above 100 KHz.

25. A flat transformer, comprising a coil body formed by plural conductors, wherein:

each of said plural conductors is coated by an insulating material;

said coil body is formed as a spiral winding of said plural conductors;

a part of said plural conductors form a primary winding of the flat transformer, and the remainder of said plural conductors form a secondary winding of the flat transformer;

each conductor of said secondary winding contacts at least one conductor of said primary winding; and

said flat transformer has a magnetic coupling efficiency of nearly about 100% at frequencies exceeding 100 KHz.