Carousel heat exchanger for sorption cooling process

• US 5,503,222 A
• Filed: 07/28/1994
• Issued: 04/02/1996
• Est. Priority Date: 07/28/1989
• Status: Expired due to Term

• Current Assignee: UOP Llc (Honeywell International Inc.)
• Original Assignee: UOP Llc (Honeywell International Inc.)
• Inventors: Dunne, Stephen R.
• Primary Examiner(s): Rivell, John
• Assistant Examiner(s): ATKINSON, CHRISTOPHER MARK
• Application Number:
  US08/282,137
• Time in Patent Office: 614 Days
• Field of Search: 165/104.12, 165/9, 165/10, 165/104.22, 62/480, 62/478, 502/527, 427/23, 427/234, 427/237, 427/238, 427/239
• US Class Current: 165/104.12
• CPC Class Codes: B01J 20/183 Physical conditioning without chemical treatment, e.g. drying, granulating, coating, irradiation
• CPC Class Codes: B01J 20/3204 Inorganic carriers, supports or substrates
• CPC Class Codes: B01J 20/3236 containing metal, other than zeolites, e.g. oxides, hydroxides, sulphides or salts
• CPC Class Codes: B01J 20/3238 containing any type of zeolite
• CPC Class Codes: B01J 20/324 containing free carbon, e.g. activated carbon
• CPC Class Codes: F24F 2203/1036 Details
• CPC Class Codes: F24F 2203/1056 comprising a reheater
• CPC Class Codes: F24F 2203/1068 comprising one rotor
• CPC Class Codes: F24F 2203/1076 comprising three rotors
• CPC Class Codes: F24F 2203/1084 comprising two flow rotor segments
• CPC Class Codes: F24F 3/1423 with a moving bed of solid desiccants, e.g. a rotary wheel supporting solid desiccants

Abstract

A carousel heat exchanger is provided for air conditioning or waste heat recovery applications. The carousel heat exchanger includes a plurality of heater tubes disposed radially about a rotational axis. Each of the heater tubes is sealed and has a hollow bore which is uniformly lined with a solid adsorbent and contains a refrigerant. A baffle is disposed about the rotational axis such that to the heater tubes extend transversely therethrough. The baffle defines an outer zone to the outside of the baffle and an inner zone to the inside of the baffle and divides the heater tubes into a first internal zone of the heater tubes located in the outer zone and a second internal zone of the heater tubes located in the inner zone. A plurality of vanes is disposed radially along the rotational axis. The vanes extend transversely from both sides of the baffle, defining a plurality of axial flow segments that subdivide the inner and outer zones. A manifold moving a flow of a heat carrier into a portion of the axial flow segments in the outer and the inner zones is provided. Using the carousel heat exchanger of the present invention, particularly with an adsorbent selected from the group consisting of zeolite Y-54, zeolite Y-85, calcined low cerium rare earth exchanged zeolite Y-84 and calcined rare earth exchanged LZ-210, can result in significant improvements in cooling and waste heat recovery system power per unit-mass of sorbent, and can simplify the manufacture of sorption cooling systems.

Claims

1. A carousel heat exchanger comprising:

a) plurality of heater tubes disposed radially about a rotational axis, each of said heater tubes being sealed and having a hollow bore, said hollow bore being uniformly lined with a solid sorbent and containing a refrigerant;

b) a baffle disposed about said rotational axis, defining an outer zone and an inner zone having said heater tubes passing transversely therethrough, said baffle defining a first internal zone of said heater tubes in said outer zone and a second internal zone of said heater tubes in said inner zone;

c) a plurality of vanes disposed radially along said rotational axis, and extending transversely through said baffle, said vanes defining a plurality of axial flow segments, that subdivide said inner and said outer zone; and

,

d) a manifold for moving a flow of a heat carrier into a portion of said axial flow segments in said outer and inner zones.

2. The carousel heat exchanger of claim 1 wherein said manifold comprises a flow distributor disposed at a face end and a distal end of said carousel heat exchanger and said axial flow segments are rotated about said rotational axis.

3. The carousel heat exchanger of claim 1 wherein said manifold comprises a flow distributor disposed at a face end and a distal end of said carousel heat exchanger and said flow distributor is rotated about said rotational axis.

4. The carousel heat exchanger of claim 1 wherein the solid sorbent is a zeolite selected from the group consisting of Zeolite A, Zeolite X, Zeolite Y, Zeolite L, chabazite, silicalite, and mixtures thereof.

5. The carousel heat exchanger of claim 4 wherein the zeolite is selected from the group consisting of low cerium rare earth exchanged zeolite Y-84, zeolite Y-54, zeolite Y-85, rare earth exchanged LZ-210.

6. The carousel heat exchanger of claim 1 wherein the heater tubes comprise a high conductivity material selected from the group consisting of aluminum, copper, glass, ceramics, steels, aluminized steels, and alloys thereof.

7. The carousel heat exchanger of claim 1 wherein the refrigerant is selected from the group consisting of water, HCFC, CFC, and HFC refrigerants, propane, butane, ammonia, carbon dioxide, sulfur dioxide, sulfur hexafluoride, light alcohols, and mixtures thereof.

8. The carousel heat exchanger of claim 1 wherein the solid adsorbent comprises a low cerium rare earth exchanged zeolite Y-84 and the refrigerant is water.

9. The carousel heat exchanger of claim 1 wherein the solid adsorbent comprises zeolite Y-54 and the refrigerant is water.

10. The carousel heat exchanger of claim 1 wherein said heater tubes are rigidly disposed on said vanes.

11. The carousel heat exchanger of claim 1 further comprising a means for relative rotation between said manifold and said heater tubes, baffle, and vanes about said rotational axis.

12. The carousel heat exchanger of claim 1 further comprising an inner cylinder disposed along said rotational axis inside said baffle and a casing disposed along said rotational axis outside said baffle wherein said vanes extend from said inner cylinder to said casing said vanes being rigidly attached to said inner cylinder and said casing.

13. A carousel heat exchanger comprising:

a) a plurality of heater tubes disposed radially about a rotational axis, each of said heater tubes being sealed and having a hollow bore, said hollow bore being uniformly lined with a solid adsorbent and containing a refrigerant;

b) a baffle having an inside and an outside disposed about said rotational axis, defining an inner zone and an outer zone and having said heater tubes passing transversely therethrough, and said baffle defining a first internal zone of said heater tubes in said outer zone and a second internal zone of said heater tubes in said inner zone;

c) a plurality of vanes disposed radially along said rotational axis and extending transversely through said baffle, an inner cylinder disposed along said rotational axis inside said baffle and a casing disposed along said rotational axis outside said baffle, said vanes extending from said inner cylinder to said casing, said vanes being rigidly attached to said inner cylinder and said casing, said vanes defining a plurality of axial flow segments; and

,

d) a manifold disposed at a face end and a distal end of said axial flow segments permitting a heat carrier flow to be distributed to a different axial flow segment as said heater tubes, baffle and vanes are rotated together about said rotational axis.