Compact ozone generator

• US 5,503,809 A
• Filed: 04/19/1993
• Issued: 04/02/1996
• Est. Priority Date: 04/19/1993
• Status: Expired due to Fees

• Current Assignee: John T. Towles
• Original Assignee: John T. Towles
• Inventors: Towles, John T., Coate, Robert B.
• Primary Examiner(s): Walsh, Donald P.
• Assistant Examiner(s): JENKINS, DANIEL J
• Application Number:
  US08/049,567
• Time in Patent Office: 1,079 Days
• Field of Search: 422/186.07, 422/186.18, 422/907, 204/176, 204/157.44
• US Class Current: 422/186.18
• CPC Class Codes: B01J 19/088 giving rise to electric discharges for heating purposes H05B7/00; for the production of ozone C01B13/11, H01T19/00
• CPC Class Codes: B01J 2219/0849 Corona pulse discharge
• CPC Class Codes: C01B 13/11 by electric discharge
• CPC Class Codes: C01B 2201/14 Concentric/tubular dischargers
• CPC Class Codes: C01B 2201/40 using several dischargers in series
• CPC Class Codes: C02F 1/78 with ozone C02F1/4672 takes precedence
• CPC Class Codes: Y10S 422/907 Corona or glow discharge means

Abstract

A dual discharge ozone generator has concentrically disposed feed and return tubes including commonly connected inner and outer electrodes and a central electrode radially spaced by first and second spiral spacers forming dual corona discharge chambers.

Claims

1. An ozone generator comprising:

a feed tube having a bore defining an inner flow passage therethrough and having an inner electrode mounted thereon;

a return tube concentrically disposed about the feed tube and forming an annular flow passage therebetween, the return tube having an outer surface and having an outer electrode mounted thereon;

end means coupling the inner flow passage in flow communication with the annular flow passage; and

,

a central electrode disposed within the annular flow passage and radially spaced from the feed tube and the return tube.

2. An ozone generator as defined in claim 1, including:

spacer means disposed within the annular flow passage for radially spacing the central electrode between the feed tube and the return tube.

3. An ozone generator as recited in claim 2 wherein the spacer means forms a first spiral flow passage and a second spiral flow passage spanning the feed and return tubes.

4. An ozone generator as recited in claim 2 wherein the spacer means comprise first and second monofilament strands of natural or synthetic fibers respectively.

5. An ozone generator as recited in claim 4 wherein the first spacer strand and the second spacer strand are wound in opposite directions along spiral paths.

6. An ozone generator as recited in claim 5 wherein the first spacer strand and the second spacer strand are each wound at a pitch to urge gas flow along separate flow passages between the inner and the central electrodes and between the outer and the central electrodes, respectively.

7. An ozone generator as recited in claim 1 wherein the inner electrode is a thin stainless steel tubular layer.

8. An ozone generator as recited in claim 1 wherein the outer electrode is a thin stainless steel tubular layer.

9. An ozone generator as recited in claim 1 wherein the central electrode is a tubular screen constructed of a conductive metal mesh material.

10. An ozone generator as recited in claim 9 wherein the metallic mesh screen comprises an alloy of titanium and stainless steel.

11. An ozone generator as recited in claim 1 wherein the feed tube and the return tube are made of a dielectric material.

12. An ozone generator as recited in claim 11 wherein the dielectric material is ceramic.

13. An ozone generator having a dual corona discharge chamber, comprising:

an inner dielectric tube;

an inner electrode disposed within the inner dielectric tube having a proximal end and a distal end;

a screen electrode disposed coaxially around the inner dielectric tube and spaced therefrom by a first spacer;

an outer dielectric tube;

an outer electrode disposed on an outer surface of the outer dielectric tube having a proximal and a distal end, outer dielectric tube being disposed coaxially around the screen grid electrode and spaced therefrom by a second spacer; and

,

a first end block having a pocket for receiving the distal ends of the inner and the outer dielectric tubes, and having flow passages for coupling a volume of gas traveling from the proximal end of the inner tube and directing the gas through a first flow passage bounded by the first spacer and a second flow passage bounded by the second spacer to an exhaust outlet on the proximal end of the outer tube.

14. An ozone generator as recited in claim 13 wherein the first spacer and the second spacer each comprise a strand of dielectric material wound in spiral relation about an axis coaxially with the feed and the return tubes.

15. An ozone generator as recited in claim 14 wherein the first and the second spacer strands are wound in opposite directions.

16. An ozone generator as recited in claim 13 wherein the first and the second spacers each comprise a monofilament strand.

17. An ozone generator as recited in claim 13 wherein the volume of gas is first chilled before entering the proximal end of the inner tube.

18. A method for generating ozone comprising the steps of:

providing a gas flow passage between a first electrode and a second electrode;

partitioning the gas flow passage with a third electrode, thereby defining a first current discharge space between the first electrode and the third electrode and defining a second current discharge space between the second electrode and the third electrode;

feeding a volume of gas containing oxygen through the first current discharge space and through the second current discharge space; and

,

applying a voltage to at least one of the electrodes and to the second electrode at an amplitude sufficient to induce electrical current flow through the first discharge space between the first electrode and the third electrode and through the second discharge space between the second electrode and the third electrode as the gas flows through the first and second discharge spaces.

19. A method as recited in claim 18 further comprising the step of swirling the gas through the discharge spaces so that the contact between the gas and the third electrode is increased.

20. A method as recited in claim 19 wherein the step of swirling the gas further includes swirling the gas along first and second helical paths which turn in opposite directions through the discharge passage.

21. An ozone generator comprising:

a feed tube having a longitudinal bore defining an inner flow passage;

a first electrode mounted on the feed tube;

a return tube disposed around the feed tube and defining an annular flow passage therebetween;

a second electrode mounted on the return tube;

end means coupling the inner flow passage in flow communication with the annular flow passage; and

,

a third electrode disposed within the annular flow passage and positioned between the first electrode and the second electrode.