Methods and apparatus for detecting electrode separation

• US 5,504,298 A
• Filed: 06/04/1993
• Issued: 04/02/1996
• Est. Priority Date: 06/04/1993
• Status: Expired due to Fees

• Current Assignee: Axis Usa, Inc.
• Original Assignee: Axis Usa, Inc.
• Inventors: Rossi, Alessandro
• Primary Examiner(s): Shaw, Clifford C.
• Application Number:
  US08/072,581
• Time in Patent Office: 1,033 Days
• Field of Search: 219/109, 219/86.41, 219/86.51, 219/110, 364/550
• US Class Current: 219/109
• CPC Class Codes: B23K 11/253 the measured parameter being a displacement or a position
• CPC Class Codes: H01R 39/32 Connections of conductor to commutator segment

Abstract

Methods and apparatus for identifying the occurrence of fusing electrical attachment during fusing operations are provided. After a conventional fusing operation is complete, an electrical signal is applied to the fusing electrode while the fusing electrode is returned to its home position. The electrical signal is monitored to determine whether a circuit path exists from the fusing electrode through the fused conductors to the ground electrode. The presence of a path would indicate that the fusing electrode has become attached to the fused conductors. An alternate embodiment is also described in which the force required to withdraw the fusing electrode is monitored while the electrode is returned to its home position. If the measured force does not fall within predetermined limits, or if the measured force varies during electrode movement, fusing electrode attachment has occurred.

Claims

1. Apparatus for forming a fixed electrical connection in an electrically conductive workpiece by fusing together a plurality of electrically conductive materials, said apparatus comprising:

a fusing electrode;

first means for moving said electrode relative to said workpiece in order to cause said electrode to contact and apply force to said workpiece thereby deforming said workpiece;

second means for passing an electric current through said electrode and said workpiece while said electrode is in contact with said workpiece so that said electrical current heats said electrode and said electrode heats said workpiece;

third means for moving said electrode relative to said workpiece in order to separate said electrode from said workpiece after said first and second means have performed their functions; and

fourth means operative during operation of said third means for detecting electrode separation by continuously monitoring and detecting the force required to separate said electrode from said workpiece.

2. The apparatus defined in claim 1, wherein said third means pulls said electrode away from said workpiece, and wherein said means for continuously monitoring and detecting force comprises:

means for detecting tensions stress in said electrode.

3. The apparatus defined in claim 1 further comprising:

means responsive to said means for continuously monitoring and detecting force for determining if force varies while said third means moves said electrode in order to separate said electrode from said workpiece, thereby indicating attachment of said electrode to said workpiece.

4. The apparatus defined in claim 3 wherein said means responsive to said means for detecting further comprises:

means for determining if said force is within a predetermined range if the force does not vary while said third means for moving is moving said fusing member.

5. Apparatus for forming a fixed electrical connection in an electrically conductive workpiece by fusing together a plurality of electrically conductive materials, said apparatus comprising:

a fusing electrode;

first means for moving said electrode relative to said workpiece in order to cause said electrode to contact and apply force to said workpiece thereby deforming said workpiece;

second means for passing an electric fusing current through said electrode and said workpiece while said electrode is in contact with said workpiece so that said electrical fusing current heats said electrode and said electrode heats said workpiece;

third means for moving said electrode relative to said workpiece in order to separate said electrode from said workpiece after said first and second means have performed their functions;

fourth means operative during operation of said third means for detecting electrode separation by continuously monitoring and detecting an electrical current in series through said electrode and said workpiece;

fifth means for passing said electrical current in series through said electrode and said workpiece during operation of said third means; and

sixth means for detecting when, during operation of said third means, the electrical current from said fifth means ceases to flow through said electrode and said workpiece.

6. The apparatus defined in claim 5 further comprising:

means responsive to said sixth means for indicating that said electrode has not satisfactorily separated from said workpiece if said sixth means does not indicate that the current from said fifth means has ceased to flow by a predetermined point during operation of third means.

7. The apparatus defined in claim 5, wherein said sixth means comprises:

means for detecting the position of said electrode relative to said workpiece during operation of said third means; and

means responsive to said means for detecting position for identifying the position of said electrode relative to said workpiece when the current from said fifth means ceases to flow through said electrode and said workpiece.

8. The apparatus defined in claim 7 further comprising:

means responsive to said means for identifying position for indicating that said electrode has not satisfactorily separated from said workpiece if the position identified by said means for identifying position is not substantially equal to a predetermined position.

9. Apparatus for identifying the occurrence of fusing electrode attachment during fusing operations, said apparatus comprising:

a fusing electrode, moveable between a home position and an extended position;

a grounding electrode;

means for moving said fusing electrode relative to a plurality of conductors in accordance with predetermined movement parameters from said home position to said extended position in order to cause said fusing electrode to contact and apply force to said plurality of conductors thereby deforming said plurality of conductors;

means for heating said fusing electrode in order to heat said plurality of electrical conductors; and

means for detecting attachment of said fusing electrode to said plurality of conductors as a result of said application of force and heat by continuously monitoring an electrical signal through said fusing electrode and said grounding electrode, wherein said means for detecting comprises;

means for applying said electrical signal between said fusing electrode and said grounding electrode; and

means for determining whether said electrical signal is being conducted from said fusing electrode, through said plurality of conductors, to said grounding electrode.

10. The apparatus defined in claim 9, wherein said means for applying an electrical signal comprises:

a predetermined voltage source;

a switch having an input connected to said voltage source, an output connected to said fusing electrode, and a control input; and

a control signal for controlling said switch, said control signal being coupled to said control input of said switch.

11. The apparatus defined in claim 9, wherein said means for detecting further comprises:

a control system for monitoring said electrical signal, said control system being coupled to said fusing electrode and said grounding electrode, said control system determining that electrode attachment has occurred if;

said electrical signal remains constant while said fusing electrode is returned to said home position, thereby signifying electrode attachment;

or

said electrical signal varies after a predetermined compensation period while said fusing electrode is returned to said home position, thereby identifying temporary electrode attachment.

12. The apparatus defined in claim 11, wherein said control system comprises means for modifying said movement parameters in response to the identification of electrode attachment.

13. The apparatus defined in claim 11, wherein said control system comprises means for modifying said regulation parameters in response to the identification of electrode attachment.

14. The apparatus defined in claim 11, wherein said control system comprises means for automatically rejecting said plurality of conductors in response to the identification of electrode attachment.

15. The apparatus defined in claim 11, wherein said control system comprises means for automatically identifying a fusing electrode for which electrode attachment has occurred a predetermined number of times, thereby signifying that said fusing electrode should be replaced.

16. The apparatus defined in claim 11, wherein said means for detecting further comprises:

a position transducer for generating a signal corresponding to the position of said fusing electrode, said position transducer having an output, said control system being coupled to said output of said position transducer in order to determine if said fusing electrode has returned to said home position.

17. The apparatus defined in claim 9 wherein said electrical signal comprises:

a current flowing between said fusing electrode and said ground electrode; and

wherein said means for determining comprises means for detecting when said current ceases to flow between said fusing electrode and said grounding electrode.

18. The apparatus defined in claim 9 wherein said means for heating comprises:

means for regulating a flow of current through said plurality of conductors in accordance with predetermined regulation parameters from said fusing electrode to said grounding electrode to generate heat in said fusing electrode.

19. Apparatus for identifying the occurrence of fusing electrode attachment during fusing operations, said apparatus comprising:

a fusing electrode, moveable between a home position and an extended position;

a grounding electrode;

means for moving said fusing electrode relative to a plurality of conductors in accordance with predetermined movement parameters from said home position to said extended position in order to cause said fusing electrode to contact and apply force to said plurality of conductors thereby deforming said plurality of conductors;

means for heating said fusing electrode in order to heat said plurality of electrical conductors; and

means for detecting attachment of said fusing electrode to said plurality of conductors as a result of said application of force and heat by continuously monitoring force required to withdraw said fusing electrode to said home position in order to detect attachment of said fusing electrode to said plurality of conductors.

20. The apparatus defined in claim 19 wherein said means for heating comprises:

means for regulating a flow of current through said plurality of conductors in accordance with predetermined regulation parameters from said fusing electrode to said grounding electrode to generate heat in said fusing electrode.

21. Apparatus for identifying the occurrence of fusing electrode attachment during fusing operations, said apparatus comprising:

a fusing electrode, moveable between a home position and an extended position;

a grounding electrode;

means for moving said fusing electrode relative to a plurality of conductors in accordance with predetermined movement parameters from said home position to said extended position in order to cause said fusing electrode to contact and apply force to said plurality of conductors thereby deforming said plurality of conductors;

means for heating said fusing electrode in order to heat said plurality of electrical conductors; and

means for detecting attachment of said fusing electrode to said plurality of conductors as a result of said application of force and heat by continuously monitoring a signal corresponding to current pressure required to withdraw said fusing electrode, wherein said means for detecting comprises;

a pressure transducer for generating said signal corresponding to current pressure required to withdraw said fusing electrode, said pressure transducer having an output; and

a control system for continuously monitoring said pressure transducer signal, said control system being coupled to said output of said pressure transducer, said control system determining that electrode attachment has occurred if;

said pressure transducer signal varies while said fusing electrode is returned to said home position, thereby signifying temporary electrode attachment;

or

said pressure transducer signal remains constant, but is not within predetermined limits, while said fusing electrode is returned to said home position, thereby identifying electrode attachment.

22. The apparatus defined in claim 21, wherein said control system comprises means for modifying said movement parameters in response to the identification of electrode attachment.

23. The apparatus defined in claim 21, wherein said control system comprises means for modifying said regulation parameters in response to the identification of electrode attachment.

24. The apparatus defined in claim 21, wherein said control system comprises means for automatically rejecting said plurality of conductors in response to the identification of electrode attachment.

25. The apparatus defined in claim 21, wherein said control system comprises means for automatically identifying a fusing electrode for which electrode attachment has occurred a predetermined number of times, thereby signifying that said fusing electrode should be replaced.

26. The apparatus defined in claim 21 wherein said means for heating comprises:

means for regulating a flow of current through said plurality of conductors in accordance with predetermined regulation parameters from said fusing electrode to said grounding electrode to generate heat in said fusing electrode.

27. A method for identifying the occurrence of fusing electrode attachment during fusing operations, the method comprising the steps of:

moving a fusing electrode relative to a plurality of conductors in accordance with predetermined movement parameters from a home position to an extended position in order to cause said fusing electrode to contact and apply force to said plurality of conductors thereby deforming said plurality of conductors;

regulating a flow of current through said plurality of conductors in accordance with predetermined regulation parameters from said fusing electrode to a ground electrode to generate heat in said fusing electrode; and

detecting attachment of said fusing electrode to said plurality of conductors as a result of said application of force and said flow of current by continuously monitoring an electrical signal between said fusing electrode and ground electrode, wherein said step of detecting comprises the steps of;

applying said electrical signal between said fusing electrode and a ground electrode; and

monitoring said applied electrical signal to determine whether said applied signal is being conducted from said fusing electrode through said plurality of conductors to said grounding electrode.

28. The method defined in claim 27, wherein said step of applying an electrical signal comprises the steps of:

conducting said electrical signal from a predetermined voltage source to a switch; and

controlling said switch such that said switch only conducts said electrical signal after said steps of moving and regulating have been completed.

29. The method defined in claim 28, wherein said step of controlling comprises the steps of:

activating said switch such that said switch conducts said electrical signal;

monitoring said movement of said fusing electrode for positional status;

monitoring said applied electrical signal in order to determine whether said electrical signal remains constant while said fusing electrode is returned to said home position, such that if;

said electrical signal remains constant electrode attachment has been identified;

or

said electrical signal varies after a predetermined compensation period while said fusing electrode is returned to said home position, temporary electrode attachment has been identified.

30. The method defined in claim 29 further comprising the step of modifying said movement parameters in response to the identification of electrode attachment.

31. The method defined in claim 29 further comprising the step of modifying said regulation parameters in response to the identification of electrode attachment.

32. The method defined in claim 29 further comprising the step of automatically rejecting said plurality of conductors in response to the identification of electrode attachment.

33. The method defined in claim 29 further comprising the step of automatically identifying a fusing electrode for which electrode attachment has occurred a predetermined number of times, thereby signifying that said fusing electrode should be replaced.

34. The method defined in claim 27, wherein said step of determining comprises the steps of:

monitoring said movement of said fusing electrode for positional status;

continuously monitoring the force required to return said fusing electrode to said home position; and

continuously analyzing said monitored force to determine that electrode attachment has occurred if;

said monitored force varies while said fusing electrode returns to said home position, thereby signifying at least temporary electrode attachment;

or

said monitored force remains constant, but not within predetermined limits while said fusing electrode returns to said home position, thereby signifying electrode attachment.

35. The method defined in claim 34 further comprising the step of modifying said movement parameters in response to the identification of electrode attachment.

36. The method defined in claim 34 further comprising the step of modifying said regulation parameters in response to the identification of electrode attachment.

37. The method defined in claim 34 further comprising the step of automatically rejecting said plurality of conductors in response to the identification of electrode attachment.

38. The method defined in claim 34 further comprising the step of automatically identifying a fusing electrode for which electrode attachment has occurred a predetermined number of times, thereby signifying that said fusing electrode should be replaced.

39. The method defined in claim 27 wherein the step of monitoring said applied electrical signal comprises the steps of:

determining if said applied electrical signal remains constant while said fusing electrode is returned to said home position, thereby indicating electrode attachment;

or

determining if said applied electrical signal varies after a predetermined compensation period while said fusing electrode is returned to said home position, thereby indicating temporary electrode attachment.

40. The method of forming a fixed electrical connection in an electrically conductive workpiece comprising the steps of:

moving a fusing electrode relative to said workpiece in order to cause said electrode to contact and apply force to said workpiece thereby deforming said workpiece;

passing an electric current through said electrode and said workpiece while said electrode is in contact with said workpiece so that said electrical current heats said electrode and said electrode heats said workpiece;

after said moving and said passing steps have been completed, withdrawing said electrode relative to said workpiece in order to separate said electrode from said workpiece; and

continuously monitoring the force required to separate said electrode from said workpiece at the same time as said withdrawing step is being performed in order to detect electrode attachment to said workpiece in order to detect any changes in the force during the step of withdrawing said electrode relative to said workpiece.

41. The method of forming a fixed electrical connection in an electrically conductive workpiece comprising the steps of:

moving a fusing electrode relative to said workpiece in order to cause said electrode to contact and apply force to said workpiece thereby deforming said workpiece;

passing an electric current through said electrode and said workpiece while said electrode is in contact with said workpiece so that said electrical current heats said electrode and said electrode heats said workpiece;

after said moving and said passing steps have been completed, withdrawing said electrode relative to said workpiece in order to separate said electrode from said workpiece; and

continuously detecting a signal current in series through said electrode and said workpiece at the same time as said withdrawing step is being performed in order to detect electrode attachment to said workpiece, wherein said step of continuously detecting comprises the steps of;

passing said signal current in series through said electrode and said workpiece; and

monitoring said signal current to determine when said signal current ceases to flow through said electrode and said workpiece.

42. Apparatus for forming a fixed electrical connection in an electrically conductive workpiece by fusing together a plurality of electrically conductive materials, said apparatus comprising:

a fusing electrode;

first means for moving said electrode relative to said workpiece in order to cause said electrode to contact and apply force to said workpiece thereby deforming said workpiece;

second means for passing an electric current through said electrode and said workpiece while said electrode is in contact with said workpiece so that said electrical current heats said electrode and said electrode heats said workpiece;

third means for moving said electrode relative to said workpiece in order to separate said electrode from said workpiece after said first and second means have performed their functions;

fourth means for passing an electrical current in series through said electrode and said workpiece during operation of said third means; and

fifth means for detecting when, during operation of said third means, the current from said fourth means ceases to flow through said electrode and said workpiece.

43. The apparatus defined in claim 42 further comprising:

means responsive to said fifth means for indicating that said electrode has not satisfactorily separated from said workpiece if said fifth means does not indicate that the current from said fourth means has ceased to flow by a predetermined point during operation of third means.

44. The apparatus defined in claim 43, wherein said means responsive to said fifth means indicates that said electrode has not satisfactorily separated from said workpiece by producing an alarm signal.

45. The apparatus defined in claim 43, wherein said means responsive to said fifth means indicates that said electrode has not satisfactorily separated from said workpiece by automatically rejecting said workpiece.

46. The apparatus defined in claim 42, wherein said fifth means comprises:

means for detecting the position of said electrode relative to said workpiece during operation of said third means; and

means responsive to said means for detecting position for identifying the position of said electrode relative to said workpiece when the current from said fourth means ceases to flow through said electrode and said workpiece.

47. The apparatus defined in claim 46 further comprising:

means responsive to said means for identifying position for indicating that said electrode has not satisfactorily separated from said workpiece if the position identified by said means for identifying position is not substantially equal to a predetermined position.

48. A method for identifying the occurrence of fusing electrode attachment during fusing operations, the method comprising the steps of:

moving a fusing electrode relative to a plurality of conductors in accordance with predetermined movement parameters from a home position to an extended position in order to cause said fusing electrode to contact and apply force to said plurality of conductors thereby deforming said plurality of conductors;

regulating a flow of current through said plurality of conductors in accordance with predetermined regulation parameters from said fusing electrode to a ground electrode to generate heat in said fusing electrode;

withdrawing said fusing electrode to said home position;

applying an electrical signal in series through said fusing electrode and said workpiece during said step of withdrawing; and

monitoring said applied electrical signal to determine when said applied signal stops being conducted, thereby indicating that said electrode is separated from said workpiece.

49. The method defined in claim 48, wherein said step of applying an electrical signal comprises the steps of:

conducting said electrical signal from a predetermined voltage source to a switch; and

controlling said switch such that said switch only conducts said electrical signal after said steps of moving and regulating have been completed.

50. The method defined in claim 49, wherein said step of controlling comprises the steps of:

activating said switch such that said switch conducts said electrical signal;

monitoring said movement of said fusing electrode for positional status;

monitoring said applied electrical signal in order to determine whether said electrical signal remains constant while said fusing electrode is returned to said home position, such that if;

said electrical signal remains constant electrode attachment has been identified;

or

said electrical signal varies after a predetermined compensation period while said fusing electrode is returned to said home position, temporary electrode attachment has been identified.

51. The method defined in claim 50 further comprising the step of modifying said movement parameters in response to the identification of electrode attachment.

52. The method defined in claim 50 further comprising the step of modifying said regulation parameters in response to the identification of electrode attachment.

53. The method defined in claim 50 further comprising the step of automatically rejecting said plurality of conductors in response to the identification of electrode attachment.

54. The method defined in claim 50 further comprising the step of automatically identifying a fusing electrode for which electrode attachment has occurred a predetermined number of times, thereby signifying that said fusing electrode should be replaced.

55. The method defined in claim 50 further comprising the step of producing an alarm signal in response to the identification of electrode attachment.

56. The method of forming a fixed electrical connection in an electrically conductive workpiece comprising the steps of:

moving a fusing electrode relative to said workpiece in order to cause said electrode to contact and apply force to said workpiece;

passing an electric current through said electrode and said workpiece while said electrode is in contact with said workpiece so that said electrical current heats said electrode and said electrode heats said workpiece;

after said moving and said passing steps have been completed, withdrawing said electrode relative to said workpiece in order to separate said electrode from said workpiece;

passing a signal current in series through said electrode and said workpiece during said step of withdrawing; and

monitoring said signal current to determine when said signal current ceases to flow through said electrode and said workpiece, thereby indicating that said electrode is separated from said workpiece.

57. The method defined in claim 56 further comprising the steps of:

determining whether said electrode and said workpiece had become attached based on relative displacement of said electrode to said Workpiece when said signal current ceases to flow; and

producing an alarm signal if said electrode and said workpiece had become attached.

58. Apparatus for fusing a commutator bar to at least one lead wire to secure said lead wire to said commutator bar, said apparatus comprising:

a deforming member for applying force to said commutator bar in order to deform said commutator bar around said at least one wire;

heat application means for applying heat to said commutator bar and said at least one wire at predetermined phases in conjunction with said deforming member in order to fuse said commutator bar and said at least one wire;

return drive means for moving said deforming member relative to said at least one wire in order to separate said deforming member from said at least one wire and said commutator bar after said commutator bar and said wire have been fused; and

detection means operative during operation of said return drive means for detecting separation of said deforming member from said at least one wire and said commutator bar by continuously monitoring and detecting the force required to separate said deforming member from said at least one wire.

59. The apparatus defined in claim 58, wherein said return drive means pulls said deforming member away from said at least one wire and said commutator bar, and wherein said detecting means comprises:

means for detecting tension stress in said deforming member.

60. The apparatus defined in claim 59 further comprising:

means responsive to said detecting means for determining if force varies while said third means moves said electrode in order to separate said electrode from said workpiece, thereby indicating attachment of said electrode to said workpiece.

61. Apparatus for fusing a commutator bar to at least one lead wire to secure said lead wire to said commutator bar, said apparatus comprising:

a deforming member for applying force to said commutator bar in order to deform said commutator bar around said at least one wire;

heat application means for applying heat to said commutator bar and said at least one wire at predetermined phases in conjunction with said deforming member in order to fuse said commutator bar and said at least one wire;

return drive means for moving said deforming member relative to said at least one wire and said commutator bar in order to separate said deforming member from said at least one wire and said commutator bar after said commutator bar and said wire have been fused;

means for passing an electrical current in series through said deforming member and said at least one wire and said commutator bar workpiece during operation of said return drive means; and

means for detecting when, during operation of said return drive means, the current from said means for passing an electrical current ceases to flow through said deforming member and said at least one wire and said commutator bar.

62. The apparatus defined in claim 61 further comprising:

means responsive to said means for detecting for indicating that said deforming member has not satisfactorily separated from said at least one wire and said commutator bar if said means for detecting does not indicate that the current from said means for passing electrical current has ceased to flow by a predetermined point during operation of return drive means.

63. The apparatus defined in claim 61, wherein said means for detecting comprises:

means for detecting the position of said deforming member relative to said at least one wire and said commutator bar during operation of said return drive means; and

means responsive to said means for detecting position for identifying the position of said deforming member relative to said at least one wire and said commutator bar when the current from said means for passing electrical current ceases to flow through said deforming member and said at least one wire and said commutator bar.

64. The apparatus defined in claim 63 further comprising:

means responsive to said means for identifying position for indicating that said deforming member has not satisfactorily separated from said at least one wire and said commutator bar if the position identified by said means for identifying position is not substantially equal to a predetermined position.

65. Apparatus for fusing a terminal bar hook to at least one lead wire to secure said lead wire to said terminal bar hook, said apparatus comprising:

a deforming member for applying force to said terminal bar hook in order to deform said terminal bar hook around said at least one wire;

heat application means for applying heat to said terminal bar hook and said at least one wire at predetermined phases in conjunction with said deforming member in order to fuse said terminal bar hook and said at least one wire;

return drive means for moving said deforming member relative to said at least one wire and said terminal bar hook in order to separate said deforming member from said at least one wire and said terminal bar hook after said terminal bar hook and said at least one wire have been fused; and

detection means operative during operation of said return drive means for detecting separation of said deforming member from said at least one wire and said terminal bar hook by continuously monitoring and detecting the force required to separate said deforming member from said at least one wire.

66. The apparatus defined in claim 65, wherein said return drive means pulls said deforming member away from said at least one wire and said terminal bar hook, and wherein said detecting means comprises:

means for detecting tension stress in said deforming member.

67. The apparatus defined in claim 66 further comprising:

means responsive to said detecting means for determining if force varies while said third means moves said electrode in order to separate said electrode from said workpiece, thereby indicating attachment of said electrode to said workpiece.

68. Apparatus for fusing a terminal bar hook to at least one lead wire to secure said lead wire to said terminal bar hook, said apparatus comprising:

a deforming member for applying force to said terminal bar hook in order to deform said terminal bar hook around said at least one wire;

heat application means for applying heat to said terminal bar hook and said at least one wire at predetermined phases in conjunction with said deforming member in order to fuse said terminal bar hook and said at least one wire;

return drive means for moving said deforming member relative to said at least one wire and said terminal bar hook in order to separate said deforming member from said at least one wire and said terminal bar hook after said terminal bar hook and said wire have been fused;

means for passing an electrical current in series through said deforming member and said at least one wire and said terminal bar hook workpiece during operation of said return drive means; and

means for detecting when, during operation of said return drive means, the current from said means for passing an electrical current ceases to flow through said deforming member and said at least one wire and said terminal bar hook.

69. The apparatus defined in claim 68 further comprising:

means responsive to said means for detecting for indicating that said deforming member has not satisfactorily separated from said at least one wire and said terminal bar hook if said means for detecting does not indicate that the current from said means for passing electrical current has ceased to flow by a predetermined point during operation of return drive means.

70. The apparatus defined in claim 68, wherein said means for detecting comprises:

means for detecting the position of said deforming member relative to said at least one wire and said terminal bar hook during operation of said return drive means; and

means responsive to said means for detecting position for identifying the position of said deforming member relative to said at least one wire and said terminal bar hook when the current from said means for passing electrical current ceases to flow through said deforming member and said at least one wire and said terminal bar hook.

71. The apparatus defined in claim 70 further comprising:

means responsive to said means for identifying position for indicating that said deforming member has not satisfactorily separated from said at least one wire and said terminal bar hook if the position identified by said means for identifying position is not substantially equal to a predetermined position.