Zero insertion force battery receptacle

• US 5,505,635 A
• Filed: 11/23/1994
• Issued: 04/09/1996
• Est. Priority Date: 11/23/1994
• Status: Expired due to Fees

• Current Assignee: Fluke Corporation (Fortive Corp.)
• Original Assignee: Fluke Corporation (Fortive Corp.)
• Inventors: Black, Michael J., Willows, Keith S.
• Primary Examiner(s): Pirlot, David L.
• Assistant Examiner(s): HILL, JILL
• Application Number:
  US08/344,368
• Time in Patent Office: 503 Days
• Field of Search: 429/96, 429/97, 439/259-264, 439/500, 439/911
• US Class Current: 439/500
• CPC Class Codes: H01M 50/213 adapted for cells having curved cross-section, e.g. round or elliptic H01M50/209, H01M50/216 take precedence
• CPC Class Codes: H01M 50/50 Current conducting connections for cells or batteries
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y10S 439/911 Safety, e.g. electrical disconnection required before opening housing

Abstract

A zero insertion force receptacle for a battery powered device including a battery storage area having a pair of parallel battery cradles. A pair of stationary contacts are positioned at the first end of the cradles and a pivotable connector is positioned at the second end of the cradles. The pivotable connector includes a pair of actuator arms which are engaged by a shoulder on a removable cover as the cover is closed. The shoulder displaces the actuator arms and causes the pivotable connector to rotate about a pair of pivot pins to bring a pair of contact arms into engagement with the batteries. As the closing of the cover increases, the actuator arms are pivoted further about the pivot pins to increase the force between the contact arms and the batteries. In the preferred embodiment, the actuator arms are linked to the contact arms by spring sections. Because the pivotable connector includes a conductive path between the contact arms, the pivotable connector forms an electrical connection between the batteries.

Claims

1. In an electrical device adapted to be powered by batteries of the type having a battery contact at each end, a zero insertion force receptacle for said batteries comprising:

a housing;

a battery storage area in said housing, said battery storage area being sized and shaped to receive a first one of said batteries therein through a battery storage area opening;

a battery cover sized and shaped to cover said battery storage area opening when said cover is placed in a closed position;

a first electrical contact mounted in said battery storage area in a position where it can make electrical contact with one of said battery contacts of said first battery when said first battery is inserted in said battery storage area;

a first movable electrical contact positioned in said battery storage area adjacent the other of said battery contacts of said first battery when said first battery is inserted in said battery storage area; and

an actuating mechanism mounted in said housing and coupled to said first movable contact, said actuating mechanism movable between a first position in which said actuating mechanism displaces said first movable contact against the other of said battery contacts, and a second position in which said actuating mechanism allows said first movable contact to be spaced apart from the other of said battery contacts, said actuating mechanism making contact with said cover to move said actuating mechanism from said second position to said first position as said cover is placed in its closed position whereby said first movable contact is spaced apart from the other of said battery contacts when said first battery is inserted in said battery storage area and said first movable contact is thereafter placed in contact with the other of said battery contacts as said cover is placed in its closed position.

2. The zero insertion force battery receptacle of claim 1 wherein said actuating mechanism is resiliently coupled to said movable contact so that said movable contact is resiliently biased against the other of said battery contacts when said actuating mechanism is in said first position.

3. The zero insertion force battery receptacle of claim 1 wherein said first battery is placed in said battery storage area by moving said first battery in a direction normal to said battery storage area opening, wherein said cover is placed in its closed position by moving said cover in said normal direction, and wherein said actuating mechanism is moved from said second position to said first position by rotating said actuating mechanism about a pivot axis in response to said cover moving in said normal direction.

4. The zero insertion force battery receptacle of claim 3 wherein said actuating mechanism comprises:

a support positioned in said battery storage area adjacent the other of said battery contacts when said first battery is positioned in said battery storage area; and

a pivotable connector having a first member carrying said first movable contact and a second member intersecting said first member at an angle, said pivotable connector being pivotably mounted on said support at a mounting location substantially at the intersection between said first and second members, the mounting location of said pivotable connector and the angle between said first and second members being such that said second member contacts said cover as said cover is moved to its closed position thereby pivoting said first member toward the other of said battery contacts so that said first movable battery contact engages the other of said battery contacts.

5. The zero insertion force battery receptacle of claim 4 wherein said cover is generally planar and includes an actuating member sized and positioned so that said actuating member contacts said second member when said cover is being placed in its closed position to apply a pivoting force to said second member to cause said second member to pivot about the mounting location.

6. The zero insertion force battery receptacle of claim 4 wherein said first and second members are integrally formed with each other.

7. The zero insertion force receptacle of claim 6 wherein the first and second members are resiliently coupled by a spring section integrally formed with said first and second members and intermediate said first and second members.

8. The zero insertion force battery receptacle of claim 1 wherein said battery storage area is sized to receive a second battery in a side-by-side configuration with said first battery, and wherein said receptacle further includes a second movable contact coupled to said actuating mechanism and electrically connected to said first movable contact, said second movable contact being positioned to make contact with a battery contact of said second battery when said actuating mechanism is in said first position.

9. The zero insertion force battery receptacle of claim 8 wherein said actuating mechanism comprises:

a first contact arm carrying said first movable contact;

a first actuating arm intersecting said first contact arm at an angle and coupled to said first actuating arm, the angle between said first contact arm and said first contact arm being such that said first actuating arm contacts said cover as said cover moves to its closed position thereby pivoting said first contact arm toward said first battery so that said first movable battery contact engages said other battery contact of first battery;

a second contact arm carrying said second movable contact;

a second actuating arm intersecting said second contact arm at an angle and coupled to said actuating arm, the angle between said second actuating arm and said second contact arm being such that said second actuating arm contacts said cover as said cover moves to its closed position thereby pivoting said second contact arm toward the second battery so that said second movable battery contact engages said battery contact of the second battery; and

a connector arm coupling the first actuating arm to the second actuating arm such that said first and second actuating arms pivot synchronously.

10. In an electrical device adapted to be powered by batteries of the type having a negative terminal at a first end and a positive terminal at a second end, a zero insertion force receptacle for said batteries comprising:

a battery storage area in said electrical device having a first end and a second end, said battery storage area being sized and shaped to receive a plurality of said batteries therein through a battery storage area opening and to hold a first one of said batteries adjacent and parallel to a second one of said batteries with said negative terminal of said first battery and said positive terminal of said second battery facing said first end of said battery storage area;

a battery cover sized and shaped to cover said battery storage area opening when said cover is placed in a closed position;

a first electrical contact mounted in said battery storage area in a position where it can make electrical contact with said negative terminal of said first battery when said batteries are inserted in said battery storage area;

a second electrical contact mounted in said battery storage area in a position where it can make electrical contact with said positive terminal of said second battery when said batteries are inserted in said battery storage area;

a pivotable connector mounted in said battery storage area and pivotable about a pivot axis between a first position and a second position;

a first movable electrical contact carried by said pivotable connector and pivoting with said pivotable connector to contact said positive terminal of said first battery when said pivotable connector is in said first position and to disengage said positive terminal of said first battery when said pivotable connector is in said second position; and

a second movable electrical contact electrically connected to said first movable contact and carried by said pivotable connector and pivoting with said pivotable connector to contact said negative terminal of said second battery when said pivotable connector is in said first position and to disengage said negative terminal of said second battery when said pivotable connector is in said second position.

11. The zero insertion force battery receptacle of claim 10 wherein said pivotable connector includes an actuating arm, wherein said cover is placed in its closed position by moving said cover in a direction normal to said battery storage opening, and wherein said cover engages said actuating arm when said cover is moved in said normal direction, thereby pivoting said pivotable connector from said second position to said first position.

12. The zero insertion force battery receptacle of claim 11 wherein said pivotable connector further includes first and second contact arms intersecting said actuating arm at said pivot axis, said first and second contact arms projecting from said actuating arm and carrying said first and second movable contacts, respectively.

13. The zero insertion force battery receptacle of claim 12 wherein said pivotable connector further includes a first spring intermediate said first contact arm and said actuating arm, and a second spring intermediate said contact arm and said actuating arm such that said first and second contact arms are resiliently connected to said actuating arm.

14. The zero insertion force battery receptacle of claim 13 wherein said actuating arm, said first and second contact arms and said first and second springs are integral portions of a single metallic piece.

15. A pivotable connector for connecting adjacent batteries in a battery receptacle by pivoting about a pivot axis, the batteries being of a type having a terminal exposed at each end of the battery, comprising:

an actuating lever intersecting said pivot axis at a first location and projecting away from said pivot axis in a first direction normal to the pivot axis;

a first contact arm intersecting said pivot axis at a second location and coupled to pivot in correspondence with said actuating lever, said first contact arm projecting away from said pivot axis in a second direction normal to said pivot axis, said second direction being different from said first direction;

a second contact arm coupled to pivot in correspondence with said actuating lever, said second contact arm intersecting said pivot axis at a third location spaced apart from said second location, said second contact arm projecting away from the pivot axis in said second direction;

a first electrical contact carried by said first contact arm for contacting one of the terminals of a first one of the batteries; and

a second electrical contact electrically connected to the first electrical contact and carried by said second contact arm for contacting one of the terminals of a second one of the batteries.

16. The pivotable connector of claim 15, further comprising:

a first spring section for resiliently coupling said first contact arm to said actuating lever; and

a second spring section for resiliently coupling said second contact arm to said actuating lever.

17. The pivotable connector of claim 15 wherein the actuating lever comprises:

first and second actuator arms, projecting in said first direction and coupled to said first and second contact arms respectively; and

a connector arm extending from said first actuating arm to said second actuating arm, for maintaining synchronous movement of said first and second actuator arms.

18. The pivotable connector of claim 17, further including:

a first pivoting mount at the intersection of said first actuator arm and said first contact arm; and

a second pivoting mount at the intersection of said second actuator arm and said second contact arm, said first and second pivoting mounts supporting said pivotable connector and allowing said pivotable connector to pivot about said pivot axis.

19. The pivotable connector of claim 17 wherein said first and second actuator arms, said first and second contact arms and said connector arm are integrally formed as a unitary piece.

20. The pivotable connector of claim 19, further including:

an integral first spring section intermediate said first contact arm and said first actuator arm for resiliently coupling said first contact arm to said first actuator arm; and

an integral second spring section intermediate said second contact arm and said second actuator arm for resiliently coupling said second contact arm to said second actuator arm.