Method for removing pollutants from a combustor flue gas and system for same

• US 5,505,766 A
• Filed: 07/12/1994
• Issued: 04/09/1996
• Est. Priority Date: 07/12/1994
• Status: Expired due to Term

• Current Assignee: Electric Power Research Institute Incorporated
• Original Assignee: Electronics and Telecommunications Research Institute
• Inventors: Chang, Ramsay
• Primary Examiner(s): SPITZER, ROBERT H
• Application Number:
  US08/273,782
• Time in Patent Office: 637 Days
• Field of Search: 95/58, 95/63, 95/68, 95/70, 95/90, 95/107, 95/133, 95/134, 95/141, 95/142, 95/148, 95/280, 95/285, 96/27, 96/55, 96/74, 96/108, 96/134, 96/135, 55/262, 55/302, 55/341.1
• US Class Current: 95/134
• CPC Class Codes: B01D 2273/12 Influencing the filter cake during filtration using filter aids
• CPC Class Codes: B01D 46/0036 by adsorption or absorption
• CPC Class Codes: B01D 46/02 Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
• CPC Class Codes: B01D 53/64 Heavy metals or compounds thereof, e.g. mercury
• CPC Class Codes: B01D 53/81 Solid phase processes
• CPC Class Codes: B03C 2201/32 Checking the quality of the result or the well-functioning of the device
• CPC Class Codes: B03C 3/013 Conditioning by chemical additives, e.g. with SO3
• CPC Class Codes: B03C 3/014 Addition of water; Heat exchange, e.g. by condensation
• CPC Class Codes: B03C 3/017 Combinations of electrostatic separation with other processes, not otherwise provided for

Abstract

A method for removing pollutants from a combustor flue gas. The method includes the steps of supplying sorbent to a baghouse having a filter bag therein until the filter bag is coated with a predetermined amount of sorbent and introducing the flue gas into the baghouse. Pollutants in the flue gas are sorbed by the sorbent on the filter bag. A system is provided for performing the method of the invention.

Claims

1. A method for removing vapor phase air toxics from a combuster flue gas having fly ash particles therein comprising the steps of directing the flue gas through a particulate control device to remove fly ash particles from the flue gas, supplying sorbent to a baghouse having a filter bag therein until the filter bag is coated with a layer having a predetermined amount of sorbent and introducing the flue gas into the baghouse, the supplying step providing a high ratio of sorbent to vapor phase air toxics on the filter bag during the introducing step for facilitating intimate contact between the sorbent and the vapor phase air toxics on the filter bag and thus enhancing the sorbing of vapor phase air toxics from the flue gas.

2. The method of claim 1 for removing mercury from flue gas wherein the introducing step includes introducing the flue gas into the baghouse so that mercury is sorbed by the sorbent.

3. The method of claim 1 wherein the supplying step occurs prior to the introducing step.

4. The method of claim 1 further comprising the steps of ceasing the introduction of flue gas into the baghouse once the percentage of vapor phase air toxics being sorbed by the sorbent drops below a predetermined level, removing the sorbent from the filter bag, supplying additional sorbent to the baghouse until the filter bag is recoated with a predetermined amount of sorbent and introducing additional flue gas into the baghouse.

5. The method of claim 4 wherein the ceasing step includes ceasing the introduction of flue gas into the baghouse after the flue gas has been flowing through the baghouse for a period of time ranging from ten minutes to eight hours.

6. The method of claim 1 wherein the supplying step includes coating the filter bag with 0.1 to 4.0 kilograms of sorbent per square meter of filter area.

7. A method for cleansing a combuster flue gas having fly ash particles and mercury therein comprising the steps of directing the flue gas through a particulate control device to remove fly ash particles from the flue gas and produce a partially cleansed flue gas, discharging the removed fly ash particles from the particulate control device, supplying sorbent to a baghouse having a filter bag therein to provide a sorbent coated filter bag having an air-to-cloth ratio of at least 2 cm/sec and a pressure drop thereacross ranging from 0.75 to 3 kPa and introducing the partially cleansed flue gas into the baghouse to remove the mercury from the flue gas as the flue gas passes through the coating of sorbent on the filter bag, the supplying step providing a high ratio of sorbent to mercury on the filter bag during the introducing step whereby the removal of fly ash particles prior to the interaction of the flue gas with the sorbent facilitates disposal of the removed fly ash particles and reuse of the sorbent and the coating of the filter bag so that the filter bag has a high ratio of sorbent to mercury facilitates intimate contact between the sorbent and the mercury on the filter bag and thus enhances removal of the mercury from the flue gas during the introducing step.

8. The method of claim 7 wherein the introducing step occurs contemporaneously with the supplying step.

9. The method of claim 8 wherein the supplying step extends over a period of time ranging from 0.1 to 5.0 minutes.

10. The method of claim 7 wherein the directing step includes removing at least approximately 90% of the fly ash particles from the flue gas.

11. The method of claim 7 wherein said air-to-cloth ratio is in the range of 2 to 10 cm/sec.