Solid chemical dispenser with movable nozzle

• US 5,505,915 A
• Filed: 02/14/1995
• Issued: 04/09/1996
• Est. Priority Date: 10/05/1993
• Status: Expired due to Term

• Current Assignee: Ecolab USA Incorporated (Ecolab, Inc.)
• Original Assignee: Ecolab, Inc.
• Inventors: Copeland, James L., Thomas, John E., Brady, Daniel F., Boche, Daniel K.
• Primary Examiner(s): Warden, Robert J.
• Assistant Examiner(s): MCKANE, ELIZABETH L
• Application Number:
  US08/389,129
• Time in Patent Office: 420 Days
• Field of Search: 422/264, 422/263, 222/189, 137/268, 239/222.11, 239/310, 239/379, 134/7, 134/172, 134/198, 134/93, 68/17 R
• US Class Current: 422/264
• CPC Class Codes: A47L 11/03 characterised by having provisions for supplying cleaning or polishing agents A47L11/065, A47L11/085, A47L11/125, A47L11/145, A47L11/161, A47L11/1625, A47L11/185, A47L11/201 take precedence
• CPC Class Codes: A47L 11/30 by suction
• CPC Class Codes: A47L 11/4008 Arrangements of switches, indicators or the like
• CPC Class Codes: A47L 11/4011 Regulation of the cleaning machine by electric means; Control systems and remote control systems therefor
• CPC Class Codes: A47L 11/4083 Liquid supply reservoirs; Preparation of the agents, e.g. mixing devices
• CPC Class Codes: A47L 11/4088 Supply pumps; Spraying devices; Supply conduits
• CPC Class Codes: B01F 21/221 comprising constructions for blocking or redispersing undissolved solids
• CPC Class Codes: B01F 21/30 Workflow diagrams or layout of plants, e.g. flow charts; Details of workflow diagrams or layout of plants, e.g. controlling means
• CPC Class Codes: B01F 23/45 using flow mixing
• CPC Class Codes: B01F 23/49 Mixing systems, i.e. flow charts or diagrams
• CPC Class Codes: B01F 35/7173 using gravity, e.g. from a hopper
• CPC Class Codes: B01F 35/7179 using sprayers, nozzles or jets
• CPC Class Codes: B08B 3/02 Cleaning by the force of jets or sprays

Abstract

Disclosed is a dispenser 10 for a solid chemical 13 and a method of dispensing the chemical 13. Water enters via an inlet line 22 and is sprayed from a spray nozzle 21, so that the solid chemical 13 is dispensed in the form of an aqueous chemical solution via outlet line 17. The solution'"'"'s concentration is adjustable by varying the distance between the spray nozzle 21 and the exposed dissolving surface of the chemical 13. The spray nozzle'"'"'s position is adjusted by means of a screw jack 68, a push-pull cable 93, a solenoid 100, or a lever 117.

Claims

1. A dispenser for a solid chemical, comprising:

(a) a spray nozzle for directing a solvent upon an eroding surface of a solid chemical, said chemical being located within a housing, wherein the chemical immediately adjacent said spray nozzle is dissolved and passes out of said dispenser in solution form, wherein said solid chemical is supported upon a screen above said spray nozzle;

(b) adjustment means for varying a distance between said spray nozzle and said screen, said distance being variable between a first, high concentration setting and a second, low concentration setting, said eroding surface having a fixed position and said spray nozzle being vertically movable between a first position and a second position, wherein a concentration of the chemical in the solution is adjustable between said high concentration setting and said low concentration setting; and

(c) indication means operatively connected to said adjustment means for displaying the spray nozzle positions which correspond to said high concentration setting and said low concentration setting.

2. The dispenser according to claim 1, wherein said adjustment means further comprises means for moving said eroding surface of said solid chemical.

3. The dispenser according to claim 1, wherein a radius of the solid chemical is R, said nozzle has a spray angle of approximately 90 degrees, and the distance between said spray nozzle and said eroding surface is adjustable from approximately 1/2 R to 2 R.

4. The dispenser according to claim 3, wherein said screen has openings of approximately 0.4 cm.

5. The dispenser according to claim 1, wherein said solvent is water.

6. The dispenser according to claim 1, wherein said solvent contains a chemical additive which is reactive with the solid chemical.

7. The dispenser according to claim 1, wherein the solid chemical contains at least two components which are non-compatible in liquid form.

8. The dispenser according to claim 1, wherein said adjustment means has a plurality of discrete concentration settings.

9. The dispenser according to claim 1, further comprising a capsule for containing the solid chemical, said capsule having at least one side wall, said capsule side wall being slidably engageable with a housing wall in a lower portion of said dispenser.

10. The dispenser according to claim 1, wherein said adjustment means comprises a threaded support means for said spray nozzle.

11. The dispenser according to claim 10, wherein said threaded support means is powered by a motor.

12. The dispenser according to claim 10, wherein said threaded support means is controlled by a manual knob.

13. The dispenser according to claim 1, wherein said adjustment means comprises a cable means for supporting said spray nozzle.

14. The dispenser according to claim 1, wherein said spray nozzle is mounted upon a support member and said adjustment means comprises a cable means.

15. The dispenser according to claim 14, wherein said support means comprises a water inlet conduit.

16. The dispenser according to claim 15, further comprising a solvent blocking means for blocking solvent flow when said spray nozzle is in a predetermined position.

17. The dispenser according to claim 1, wherein said adjustment means comprises a support rod for said spray nozzle, the position of said support knob being controlled by a solenoid.

18. The dispenser according to claim 1, wherein said adjustment means comprises a push rod supporting said spray nozzle, the position of said push rod being movable by a lever means.

19. The method for dispensing a solid chemical having an eroding surface, comprising the steps of:

(a) providing the apparatus of claim 1;

(b) directing a solvent through a inlet line, said inlet line being in fluid communication with a movable spray nozzle, wherein the chemical proximate the spray nozzle is dissolved and passes in a solution;

(c) adjusting a distance between said spray nozzle and said screen between a first, high concentration setting and a second, low concentration setting by adjusting a vertical position of said spray nozzle, wherein the concentration of chemical dispensed is adjusted between a high concentration and a low concentration; and

(d) impinging the solvent from said spray nozzle upon said eroding surface of said solid chemical.

20. The method according to claim 19, further comprising the step of placing said solid chemical upon a screen.

21. The method according to claim 19, wherein said distance adjustment step is in response to concentration sensing means.

22. The method according to claim 21, wherein said concentration sensing means includes a conductivity sensor.

23. The method according to claim 19, further comprising the step of adjusting a flow rate of the solvent.

24. The method according to claim 19, wherein said spray nozzle is moved vertically by screw thread means.

25. The method according to claim 19, wherein said spray nozzle is moved vertically by solenoid means.

26. The method according to claim 19, wherein said spray nozzle is moved vertically by cable means.

27. The method according to claim 19, wherein said spray nozzle is moved vertically by lever means.

28. The method according to claim 19, further comprising the step of forming the solvent from water and a chemical additive which is reactive with the solid chemical.