Light beam scanning pen, scan module for the device and method of utilization

• US 5,506,394 A
• Filed: 10/28/1993
• Issued: 04/09/1996
• Est. Priority Date: 11/15/1990
• Status: Expired due to Term

• Current Assignee: Symbol Technologies, Inc. (Zebra Technologies Corporation)
• Original Assignee: GAP Technologies, Inc. (Datalogic ADC Incorporated)
• Inventors: Plesko, George A.
• Primary Examiner(s): Shepperd, John
• Assistant Examiner(s): LEE, MICHAEL GUNYOUNG
• Application Number:
  US08/144,646
• Time in Patent Office: 894 Days
• Field of Search: 235/462, 235/472, 250/353
• US Class Current: 235/462.46
• CPC Class Codes: G02B 26/10 Scanning systems
• CPC Class Codes: G02B 26/101 with both horizontal and vertical deflecting means, e.g. raster or XY scanners colour television using laser beams scanning a display screen H04N9/3129
• CPC Class Codes: G02B 26/105 with one or more pivoting mirrors or galvano-mirrors G02B26/101 takes precedence
• CPC Class Codes: G02B 26/121 Mechanical drive devices for polygonal mirrors
• CPC Class Codes: G02B 3/14 of variable focal length
• CPC Class Codes: G06K 2207/1013 Multi-focal
• CPC Class Codes: G06K 2207/1016 Motor control or optical moving unit control
• CPC Class Codes: G06K 2207/1017 Programmable
• CPC Class Codes: G06K 7/10594 Beam path
• CPC Class Codes: G06K 7/10643 Activating means
• CPC Class Codes: G06K 7/10653 using flexible or piezoelectric means
• CPC Class Codes: G06K 7/10673 Parallel lines
• CPC Class Codes: G06K 7/10762 Relative movement
• CPC Class Codes: G06K 7/10772 Moved readers, e.g. pen, wand
• CPC Class Codes: G06K 7/10811 Focalisation
• CPC Class Codes: G06K 7/10871 randomly oriented data-fields, code-marks therefore, e.g. concentric circles-code
• CPC Class Codes: G06K 7/10881 constructional details of hand-held scanners
• CPC Class Codes: H02K 2201/12 Transversal flux machines
• CPC Class Codes: H02K 26/00 Machines adapted to function as torque motors, i.e. to exert a torque when stalled
• CPC Class Codes: H02K 33/06 with polarised armatures
• CPC Class Codes: H02K 33/16 : with polarised armatures moving in alternate directions by reversal or energisation of a single coil system
• CPC Class Codes: H02K 7/06 : Means for converting reciprocating motion into rotary motion or vice versa
• CPC Class Codes: H02K 7/065 : Electromechanical oscillators; Vibrating magnetic drives
• CPC Class Codes: H03K 17/94 : characterised by the way in which the control signals are generated
• CPC Class Codes: H03K 17/941 : using an optical detector H03K17/968 takes precedence
• CPC Class Codes: H03K 17/9631 : using a light source as part of the switch

Abstract

A high speed non-contact beam scanning device sized and shaped to provide the ergonomic benefits of a pen or wand, yet can scan a wide angle moving beam across an information-bearing target in one or two dimensional scan patterns such as lines, rasters or other patterns in order to read information therefrom. The device is well suited for reading one or two dimensional bar-code or other printed matter. In order to achieve the high density optical packaging necessary for its high performance to size benefits the device employs a novel in-line or "axial" gyrating, or "axial" scan element. The axial scan element can accept an input light beam at one end and cause it to emerge from its opposite end as a scanned beam, propagating in the same general forward direction it had upon entering the element. Reflected light, which carries information contained on the target, is collected by an internal non-imaging light concentrator and is processed by signal processing electronics. All components are integrated into a thin low mass module small enough to fit in a pen. Communication from the device is achievable by a cable or by wireless transmission.

Claims

1. A hand-holdable light beam scanner producing a light beam comprising:

an elongated housing having generally uniform cross-section and an axis along which it is elongated, said housing having a size and shape wherein it is adapted to be held in a person'"'"'s fingers in the manner of a pen or a wand during use of said scanner;

a light source disposed in said housing and producing a light source beam; and

a scan element disposed in said housing, said scan element receiving and redirecting said light source beam to provide a scanning beam directed generally about said axis.

2. A light beam scanner according to claim 1, further including receiving means for receiving light from a target illuminated by said scanning beam and a photoelectric converter for converting light received from said target to an electrical signal.

3. A light beam scanner according to claim 2, wherein said receiving means includes a light concentrator for concentrating received light onto said photoelectric converter.

4. A light beam scanner according to claim 3, wherein said light concentrator is a non-imaging light concentrator.

5. A light beam scanner according to claim 4, wherein said non-imaging light concentrator is coaxially disposed along said axis.

6. A light beam scanner according to claim 4, wherein said non-imaging light concentrator is a compound parabolic concentrator.

7. A light beam scanner according to claim 2, further including means for decoding said electrical signal and for producing a bar code output signal which represents bar code information encoded in said target.

8. A light beam scanner according to claim 7, further including wireless means for sending data which represents said bar code output signal to a remote terminal.

9. A light beam scanner according to claim 7, further including a memory means for storing data which represents said bar code output signal.

10. A light beam scanner according to claim 7, further including a display for displaying information which represents said bar code output signal.

11. A light beam scanner according to claim 7, wherein said decoding means includes a microprocessor, said light beam scanner further including a keypad coupled to said microprocessor for entering information into said microprocessor.

12. A light beam scanner according to claim 1, further including a battery coupled to said scan element for supplying power thereto.

13. A light beam scanner according to claim 12, further including a switch coupled to said battery and to said scan element for selectively supplying power to said scan element.

14. A light beam scanner according to claim 13, wherein said switch is responsive to movement of said scanner.

15. A light beam scanner according to claim 1, wherein said scan element provides a scanning beam which scans in a one-dimensional scanning pattern.

16. A light beam scanner according to claim 1, wherein said scan element provides a scanning beam which scans in a two-dimensional scanning pattern.

17. A light beam scanner according to claim 1, wherein said light source is disposed in said housing so as to produce a light source beam which is directed generally along said axis.

18. A light beam scanner according to claim 1, wherein said housing includes a forward end at which said scanning beam is emitted from said housing, and said scan element is disposed in said housing adjacent said forward end.

19. A light beam scanner according to claim 18, further including light receiving means for receiving light from a target illuminated by said scanning beam, wherein said light receiving means is disposed in said housing adjacent said forward end.

20. A light beam scanner according to claim 1, wherein said housing has a generally cylindrical shape.

21. A light beam scanner according to claim 1, wherein said housing has lateral dimensions transverse to said axis which are less than about one inch.

22. A light beam scanner according to claim 21, wherein said lateral dimensions are between about three-eighths inch and three-fourths inch.

23. A light beam scanner according to claim 1, wherein said housing has a length along said axis of between about five inches and about seven inches.

24. A self contained scan module comprising:

a light source producing a source light beam directed along an axis;

a scan element disposed along said axis, said scan element receiving and redirecting said source light beam to provide a scanning light beam directed generally along said axis; and

a housing supporting said light source and said scan element in a predetermined spatial relationship wherein said module has a volume of less than about one cubic inch.

25. A scan module according to claim 24, wherein said housing includes a generally cylindrical opening in which said light source and said scan element are disposed.

26. A scan module according to claim 24, wherein said housing has a generally cylindrical shape.

27. A scan module according to claim 24, further including light receiving means disposed within said housing for receiving light from a target illuminated by said scanning beam and for converting received light to an electrical signal.

28. A scan module according to claim 24, wherein said light receiving means includes a non-imaging concentrator.

29. A scan module according to claim 28, wherein said non-imaging concentrator is a compound parabolic concentrator.

30. A scan module according to claim 24, further including means coupled to said scan element for providing electrical signals to control said scan element in redirecting said source light beam.

31. A scan module according to claim 24, wherein said scan element is a gyrating scan element.

32. A scan module according to claim 24, wherein said scan element includes a pair of mirrors.

33. A scan module according to claim 24, wherein said housing consists of a monolithic block.

34. A self contained scan module comprising:

a light source producing a light beam directed along an axis;

a scan element disposed along said axis, said scan element receiving and redirecting said light source beam to provide a scanning light beam directed generally along said axis; and

a monolithic housing block having a volume of less than about one cubic inch and having an opening at a front end for receiving and supporting said scan element, said monolithic housing black supporting said light source and said scan element in a predetermined spatial relationship, said scan element redirecting said light source beam out of said module through said front end of said monolithic housing block.

35. A scan module according to claim 34, further comprising a photoelectric converter for converting light reflected from a target into electrical signals representative of information contained in said target, wherein said photoelectric converter is disposed proximate to said scan element.

36. A scan module according to claim 35, wherein said photoelectric converter is disposed within said monolithic housing block.

37. A scan module according to claim 36, further comprising a non-imaging light concentrator mounted within said monolithic housing block for concentrating said light reflected from said target onto said photoelectric converter.

38. A scan module according to claim 36, further comprising a filter mounted within said monolithic housing block for attenuating stray light propagating toward said photoelectric converter.

39. A scan module according to claim 36, further comprising a circuit means mounted within said monolithic housing for processing signals from said photoelectric converter.

40. A scan module according to claim 36, further comprising a circuit means mounted within said monolithic housing for regulating said light source and controlling said scan element.