Method and apparatus for aiding machine oil analysis

• US 5,506,501 A
• Filed: 10/28/1994
• Issued: 04/09/1996
• Est. Priority Date: 10/28/1994
• Status: Expired due to Fees

• Current Assignee: CSI Technology Incorporated (Emerson Electric Company)
• Original Assignee: Computational Systems Incorporated (Emerson Electric Company)
• Inventors: Brown, Kenneth W., Fogel, Anthony G.
• Primary Examiner(s): Williams, Hezron E.
• Assistant Examiner(s): Politzer, Jay L.
• Application Number:
  US08/330,700
• Time in Patent Office: 529 Days
• Field of Search: 73/61.75, 73/61.42, 73/53.07, 73/53.07, 73/53.05, 324/204
• US Class Current: 324/204
• CPC Class Codes: G01N 33/2858 Metal particles

Abstract

A method and apparatus is provided to prepare samples of viscous industrial fluids such as machine lubrication oil for analysis for the presence of magnetically responsive particles and other suspended solids. A test sample of the fluid is held in non-magnetic vessel. This sample holding vessel is positioned in the cooperative pocket of a portable, handheld vibrator and stimulated by 120 to 150 Hz, vibration for a designated period of time, usually 30 to 60 seconds. A strong permanent magnet below the vibrating vessel pocket is oriented to emit a magnetic field on or within the sample simultaneously with the vibrations to induce rapid settlement of any magnetic particles toward the vessel bottom. Such vibration also assists and accelerates pure gravity settlement of non-magnetic particles. Entrained gas bubbles tend to rise more rapidly to the sample surface due to the vibrational stimulation. After a brief vibrational interval within the magnetic flux fields and while the sample vessel remains in the flux field, oil is poured from the vessel across a suitable planar sheet filter to segregate non-magnetic particles originally suspended in the sample. Still within the flux field, the substantially empty vessel is rinsed with a solvent to immobilize residual non-magnetic particles. This rinse mixture is also poured across the sheet filter. Magnetically responsive particles held to the vessel bottom by the magnetic field are mobilized in a solvent upon removal of the vessel from the magnetic field. This mixture of solvent and magnetically responsive particles is poured across a second filter to isolate the magnetic particles independently of the non-magnetic particles for separate analysis.

Claims

1. An apparatus for preparing a sample of machine lubrication oil for analysis comprising:

a tool body having an assembly axis;

a receptacle pocket in said body for positionally securing a removable sample vessel along said axis to confined static volume of fluid therein;

a magnetic field source proximately of said pocket and oriented with respect to said axis to bias magnetically responsive material in said sample toward one end of said pocket; and

,

a vibration generator in said body to vibrate a fluid sample in said pocket.

2. An apparatus as described by claim 1 further comprising a storage battery energy source for said vibration generator.

3. An apparatus as described by claim 2 wherein said storage battery energy source is rechargeable.

4. An apparatus as described by claim 1 wherein said receptacle pocket is a substantially cylindrical recess in said tool body having a cylindrical axis substantially coinciding with said assembly axis.

5. An apparatus as described by claim 4 wherein receptacle pocket wall surfaces are provided with a compliant frictional material for securing the position of a fluid sample holding vessel.

6. An apparatus as described by claim 5 wherein a permanent magnet is positioned within said tool body along said assembly axis proximate of an interior termination plane for said cylindrical recess.

7. An apparatus as described by claim 1 wherein said vibration generator comprises a rotatively driven mass.

8. An apparatus as described by claim 1 wherein said vibration generator comprises a rotatively driven eccentric.

9. An apparatus as described by claim 1 wherein said vibration generator comprises a vibrating magnet core.

10. An apparatus as described by claim 1 wherein said vibration generator vibrates at a rate of 140 to 150 Hz.

11. An apparatus as described by claim 1 wherein said vibration generator accelerates at the rate of approximately 0.5 g in directions substantially radially of said axis.

12. An apparatus as described by claim 11 wherein said vibration generator accelerates at the rate of approximately 0.06 g in directions substantially parallel with said axis.

13. A method of preparing a sample of machine lubrication oil for analysis, said method comprising the steps of:

placing a representative, static volume sample of oil in a non-metallic vessel;

securing said vessel held sample within an axially aligned magnetic flux field, said vessel being aligned within said flux field to bias magnetically responsive particles mixed within said sample toward a bottom surface of said vessel; and

,

vibrating said vessel held sample at an oscillation rate of approximately 120 to 150 Hz, to accelerate migration of said magnetic particles to said vessel bottom surface.

14. A method of preparing a sample of machine oil for analysis as described by claim 13 wherein said sample is vibrationally accelerated in directions transverse to said flux field axis about 0.5 g.

15. A method of preparing a sample of machine oil for analysis as described by claim 14 wherein said sample is vibrationally accelerated additionally in directions parallel with said flux field axis at about 0.06 g.

16. A method of preparing a sample of machine oil for analysis as described by claim 13 wherein liquid constituent is poured from said vessel while said vessel remains in said flux field, said liquid constituent being passed through a first plane surfaced filter element to segregate non-magnetic particles mixed therein for analysis.

17. A method of preparing a sample of machine oil for analysis as described by claim 16 wherein non-magnetic particles remaining in said vessel following separation of said liquid constituent are mobilized by solvent while said vessel remains in said flux field, the solvent and particle mixture being passed through said first plane surfaced filter element for analysis.

18. A method of preparing a sample of machine oil for analysis as described by claim 17 wherein said vessel is removed from said flux field and magnetically responsive particles on said vessel bottom surface are mobilized by solvent, the solvent and particle mixture being passed through a second plane surfaced filter element for analysis.