Methods for sub-surface fluid shut-off

• US 5,507,345 A
• Filed: 11/23/1994
• Issued: 04/16/1996
• Est. Priority Date: 11/23/1994
• Status: Expired due to Fees

• Current Assignee: Chevron USA Incorporated (Chevron Corp.)
• Original Assignee: Chevron USA Incorporated (Chevron Corp.)
• Inventors: Gautreaux, Bradley G., Wehunt, Clyde D. Jr., Ortwein, Jeffrey P.
• Primary Examiner(s): Neuder, William P.
• Application Number:
  US08/344,420
• Time in Patent Office: 510 Days
• Field of Search: 166/278, 166/285, 166/292
• US Class Current: 166/285
• CPC Class Codes: E21B 33/124 Units with longitudinally-spaced plugs for isolating the intermediate space
• CPC Class Codes: E21B 33/138 Plastering the borehole wall; Injecting into the formation

Abstract

Methods for reducing or eliminating undesirable fluid-production in a producing well by releasing a plugging material below an obstruction placed in the producing zone. The obstruction is placed near the base of a desirable fluid-producing interval. The plugging material flows outward to form a barrier to the flow of undesirable fluids into the desirable fluid-producing interval. For most applications, a buoyant plugging material is used so that undesirable fluid crossflow carries the plugging material to the location where it is needed to form a barrier to the undesirable fluid production. The present invention can be used in gravel-packed wells, open hole wells, slotted-liner wells, monobore completion wells, or cased-hole wells. The present invention can also be used with a pair of obstructions with a plugging material released between them to shut off multiple intermediate intervals producing undesirable fluids. In some circumstances, the present invention can be used with a pair of obstructions without the need for a plugging material to be released between the obstructions. Likewise, the invention can be used in vertical, inclined, or horizontal wells.

Claims

1. A method for reducing the production of undesirable fluid from a well having a production zone, the production zone including an undesirable fluid-producing interval and a desirable fluid-producing interval, said method comprising:

placing an obstruction in the production zone near a base of the desirable fluid-producing interval; and

releasing a plugging material below said obstruction without pumping said plugging material from the surface of the well, whereby said plugging material forms a barrier to the flow of undesirable fluid from the undesirable fluid-producing interval into said desirable fluid-producing interval while producing from said desirable fluid-producing interval.

2. The method of claim 1 wherein said plugging material is buoyant whereby said plugging material is carried where needed by the flow of undesirable fluid in the production zone.

3. The method of claim 1 wherein said plugging material is a combination of buoyant material which is carried where needed by the flow of undesirable fluid in the production zone and non-buoyant material which moves to the bottom of the production zone.

4. The method of claim 1 wherein said plugging material is non-buoyant whereby said plugging material moves to the bottom of the production zone.

5. The method of claim 1 wherein the well has a gravel-containing region traversing the production zone, the gravel-containing region having a perforated tubing surrounded by a screen, the screen being surrounded by gravel, said method further comprising:

placing said obstruction in the perforated tubing, whereby when said plugging material is released said plugging material forms a barrier to the flow of undesirable fluid.

6. The method of claim 5 wherein said obstruction is placed in the perforated tubing at a position corresponding to the end of a joint of perforated tubing.

7. The method of claim 5 further comprising:

placing a second obstruction in the perforated tubing spaced from said obstruction, whereby said plugging material forms a barrier to the flow of undesirable fluid between said obstruction and said second obstruction.

8. The method of claim 7 wherein said plugging material is buoyant whereby said plugging material is carried where needed by the flow of undesirable fluid in the production zone.

9. The method of claim 7 wherein said plugging material is non-buoyant whereby said plugging material moves to the bottom of the production zone.

10. The method of claim 7 wherein said plugging material is a combination of buoyant material which is carried where needed by the flow of undesirable fluid in the production zone to form a barrier to the flow of undesirable fluid and non-buoyant material which forms a barrier adjacent to said second obstruction.

11. The method of claim 7 wherein said obstruction and said second obstruction are in fluid communication such that desirable fluid flows from below said second obstruction to above said obstruction.

12. The method of claim 1 wherein said plugging material forms the barrier to the flow of undesirable fluid behind a casing lining the production zone.

13. The method of claim 1 further comprising:

placing a second obstruction spaced apart from said obstruction, whereby said plugging material forms a barrier to the flow of undesirable fluid between said obstruction and said second obstruction.

14. The method of claim 13 wherein said plugging material is buoyant whereby said plugging material is carried where needed by the flow of undesirable fluid in the production zone.

15. The method of claim 13 wherein said plugging material is non-buoyant whereby said plugging material moves to the bottom of the production zone.

16. The method of claim 13 wherein said plugging material is a combination of buoyant material which is carried where needed by the flow of undesirable fluid in the production zone to form a barrier to the flow of undesirable fluid and non-buoyant material which forms a barrier near said second obstruction.

17. The method of claim 13 wherein said obstruction and said second obstruction are in fluid communication such that desirable fluid flows from below said second obstruction to above said obstruction.

18. The method of claim 1 wherein said plugging material is an inert material.

19. The method of claim 1 wherein said releasing step is a time controlled release.

20. The method of claim 1 wherein said placing of the obstruction and releasing of the plugging material occurs simultaneously.

21. The method of claim 1 wherein said obstruction is placed with regular tubing, coiled tubing, an electric wireline, or a slick line.

22. The method of claim 1 wherein said plugging material is released from a plugging material carrier attached to said obstruction.

23. The method of claim 1 further comprising:

installing a plugging material carrier in the production zone before said obstruction.

24. The method of claim 1 wherein said plugging material is released before placing said obstruction.

25. The method of claim 1 wherein said plugging material is a chemically-reactive material.

26. The method of claim 1 wherein said releasing step is an environmentally controlled release.

27. A method for reducing the production of undesirable fluid from a well having a production zone, the production zone including an undesirable fluid-producing interval and a desirable fluid-producing interval, said method comprising:

placing an obstruction in the production zone near a base of the desirable fluid-producing interval; and

releasing a buoyant plugging material below said obstruction, whereby said buoyant plugging material forms a barrier to the flow of undesirable fluid from the undesirable fluid-producing interval into said desirable fluid-producing interval while producing from said desirable fluid-producing interval.

28. The method of claim 27 wherein said buoyant plugging material further comprises non-buoyant material which moves to the bottom of the production zone.

29. The method of claim 27 wherein the well has a gravel-containing region traversing the production zone, the gravel-containing region having a perforated tubing surrounded by a screen, the screen being surrounded by gravel, said method further comprising:

placing said obstruction in the perforated tubing, whereby when said buoyant plugging material is released said buoyant plugging material forms a barrier to the flow of undesirable fluid.

30. The method of claim 29 wherein said obstruction is placed in the perforated tubing at a position corresponding to the end of a joint of perforated tubing.

31. The method of claim 29 further comprising:

placing a second obstruction in the perforated tubing spaced from said obstruction, whereby said buoyant plugging material forms a barrier to the flow of undesirable fluid into said perforated tubing between said obstruction and said second obstruction.

32. The method of claim 31 wherein said buoyant plugging material further comprises non-buoyant material which forms a barrier adjacent to said second obstruction.

33. The method of claim 31 wherein said obstruction and said second obstruction are in fluid communication such that desirable fluid flows from below said second obstruction to above said obstruction.

34. The method of claim 27 wherein said buoyant plugging material forms the barrier to the flow of undesirable fluid behind a casing lining the production zone.

35. The method of claim 27 further comprising:

placing a second obstruction spaced apart from said obstruction, whereby said buoyant plugging material forms a barrier to the flow of undesirable fluid between said obstruction and said second obstruction.

36. The method of claim 31 wherein said buoyant plugging material further comprises non-buoyant material which forms a barrier near said second obstruction.

37. The method of claim 31 wherein said obstruction and said second obstruction are in fluid communication such that desirable fluid flows from below said second obstruction to above said obstruction.

38. The method of claim 27 wherein said buoyant plugging material is an inert material or a chemically-reactive material.

39. The method of claim 27 wherein said releasing step is a time controlled release.

40. The method of claim 27 wherein said placing of the obstruction and releasing of the buoyant plugging material occurs simultaneously.

41. The method of claim 27 wherein said obstruction is placed with regular tubing, coiled tubing, an electric wireline, or a slick line.

42. The method of claim 27 wherein said buoyant plugging material is released from a plugging material carrier attached to said obstruction.

43. The method of claim 27 further comprising:

installing a plugging material carrier in the production zone before said obstruction.

44. The method of claim 27 wherein said buoyant plugging material is released before placing said obstruction.

46. The method of claim 43 further comprising:

releasing a plugging material below said obstruction, whereby said plugging material forms a barrier to the flow of undesirable fluid from the undesirable fluid-producing interval into the desirable fluid-producing interval.

50. The method of claim 27 wherein said buoyant plugging material is a chemically-reactive material.

51. The method of claim 27 wherein said releasing step is an environmentally controlled release.

45. A method for reducing the production of undesirable fluid from a well having a gravel-containing zone traversing a production zone having a perforated tubing surrounded by a first screen separated from a second screen by a blank area, and a third screen separated from the second screen by a blank area, the production zone having gravel around the first screen, the second screen, and the third screen, the production zone including an undesirable fluid-producing interval and at least one desirable fluid-producing interval, said method comprising:

placing a first obstruction in the perforated tubing at a location corresponding to the blank area between the first screen and the second screen; and

placing a second obstruction in the perforated tubing at a location corresponding to the blank area between the second screen and the third screen, said second obstruction being in fluid communication with said first obstruction.

47. The method of claim 45 wherein said plugging material is buoyant whereby said plugging material is carried where needed by the flow of undesirable fluid in the production zone.

48. The method of claim 45 wherein said plugging material is non-buoyant whereby said plugging material moves to the bottom of the production zone.

49. The method of claim 45 wherein said plugging material is a combination of buoyant material which moves into the production zone to form a barrier to the flow of undesirable fluid and non-buoyant material which forms a barrier near said second obstruction.