One-piece glass prefilled syringe system

• US 5,507,730 A
• Filed: 10/04/1994
• Issued: 04/16/1996
• Est. Priority Date: 10/04/1994
• Status: Expired due to Fees

• Current Assignee: Habley Medical Technology Corporation
• Original Assignee: Habley Medical Technology Corporation
• Inventors: Foster, Clark B., Smedley, William H., Haber, Terry M.
• Primary Examiner(s): YASKO JR, JOHN D
• Application Number:
  US08/317,856
• Time in Patent Office: 560 Days
• Field of Search: 604/110, 604/187, 604/192, 604/223, 604/233, 128/919
• US Class Current: 604/187
• CPC Class Codes: A61M 2005/3284 Deformaton of needle by deflection or bending
• CPC Class Codes: A61M 5/002 Packages specially adapted therefor, e.g. for syringes or needles, kits for diabetics needle protection, e.g. caps, A61M5/3202; for sharps A61B50/3001
• CPC Class Codes: A61M 5/3205 Apparatus for removing or disposing of used needles or syringes, e.g. containers; Means for protection against accidental injuries from used needles for sharps A61B50/362; disintegrating apparatus in general B02C, e.g. B02C19/0075, B23H9/001; disposal of medical waste in general B09B3/00; receptacles for refuse disposal in general B65F1/00
• CPC Class Codes: A61M 5/3216 Caps placed transversally onto the needle, e.g. pivotally attached to the needle base

Abstract

A one-piece disposable syringe system is disclosed including a conventional syringe having a glass barrel that is prefilled with a measured dose of pharmaceutical and a syringe support and disposal jacket that is adapted to hold the syringe in an injection mode to facilitate the administration of an injection of the pharmaceutical from the barrel and surround the syringe in a disposal mode to form a compact package and thereby facilitate the safe handling and disposal of the syringe while avoiding an accidental needle stick and the possible spread of contagious disease. The syringe support and disposal jacket has lower and upper body members that are rotatably connected together by an integral living hinge. The syringe is coupled to the support and disposal jacket and rotatable from a first position in the injection mode where the upper and lower body members are spaced from one another to a second position in the disposal mode where the lower and upper body members are moved atop one another and locked together with the syringe shielded therebetween.

Claims

1. For a syringe including a fluid filled barrel having distal and proximal ends, a needle cannula communicating fluidically with the distal end of the barrel, and a plunger assembly located at the proximal end of the barrel and moving distally therethrough so as to expulse fluid from said barrel via said needle cannula, the improvement of a support and disposal jacket to support said syringe during the administration of an injection and to enclose and shield said syringe at the conclusion of the injection so that said syringe can be safely handled while avoiding an accidental stick from the needle cannula, said support and disposal jacket comprising:

a first body member;

a second body member;

hinge means connecting said first and second body members together so that said body members are rotatable at said hinge means;

a cavity formed completely through said first body member for receiving the barrel of said syringe therein;

carrier means detachable coupled to the barrel of said syringe in surrounding engagement therewith, said carrier means pivotally connected to said first body member so as to be rotatable in said cavity for causing a corresponding rotation of said barrel in said cavity; and

a recess formed in at least one of said first or second body members and sized to receive the barrel of said syringe,

said barrel rotatable from a first position extending through the cavity in said first body member in transverse alignment with said first body member at which to administer the injection to a second position in generally parallel alignment with said first body member at the conclusion of the injection, and

said first and second body members being aligned with one another to form an angle when the injection is administered or being rotated at said hinge means at the conclusion of the injection until said first and second body members are aligned one atop the other with the barrel of said syringe located therebetween and in the recess of said first or second body members.

2. The support and disposal jacket recited in claim 1, wherein each of said first and second body members has a recess sized to receive the barrel of said syringe, the recesses of said first and second body members cooperating with one another at the conclusion of the injection to receive and enclose said barrel therewithin when said barrel is rotated to said second position and said first and second body members are aligned one atop the other.

3. The support and disposal jacket recited in claim 1, further comprising a detent slot formed in said carrier means and a detent projecting from said first body member into said cavity, said detent removably received by said detent slot to prevent the displacement of said carrier means and the movement of said barrel when said barrel is at said first position at which to administer the injection.

4. The support and disposal jacket recited in claim 1, further comprising at least one locking tab extending from said first body member and at least one locking notch formed in said second body member, said locking tab received in said locking notch at the conclusion of the injection when said first and second body members are aligned one atop the other to lock said first and second body members together.

5. The support and disposal jacket recited in claim 1, wherein the plunger assembly of said syringe includes a plunger stem having a plunger affixed at one end thereof and movable distally through said barrel and a plunger flange at the opposite end for receiving an axial pushing force thereagainst during the administration of the injection, said support and disposal jacket further comprising a plunger flange receptacle formed in said second body member for removably receiving said plunger flange therewithin and supporting said syringe when said barrel is at said first position, said second body member being rotated towards said first body member with said plunger flange received in said plunger flange receptacle for applying the axial pushing force to said plunger flange and thereby driving said plunger through said barrel for administering the injection.

6. The support and disposal jacket recited in claim 5, further comprising at least one ramp formed on said second body member adjacent said plunger flange receptacle for guiding the plunger flange of said plunger assembly into receipt by said plunger flange receptacle.

7. The support and disposal jacket recited in claim 5, further comprising a plunger flange lock-in slot formed in said first body member in which to receive said plunger flange when said plunger flange is removed from said plunger flange receptacle and the barrel of said syringe is rotated to said second position at the conclusion of the injection.

8. The support and disposal jacket recited in claim 7, further comprising a plunger flange lock-in slot formed in each of said first and second body members, said lock-in slots cooperating with one another at the conclusion of the injection to receive said plunger flange and thereby immobilize said plunger stem when said barrel is rotated to said second position and said first and second body members are aligned one atop the other.

9. The support and disposal jacket recited in claim 1, further comprising means to bend said needle cannula and render said cannula non-reusable when the barrel of said syringe is rotated to said second position and said first and second body members are rotated into alignment one atop the other.

10. The support and disposal jacket recited in claim 1, wherein each of said first and second body members has a pair of opposing sides, said support and disposal jacket further comprising a series of gripping ridges formed along the sides of one of said first or second body members.

11. The support and disposal jacket recited in claim 1, wherein said hinge means is a living hinge that is coextensively connected between said first and second body members.

12. The support and disposal jacket recited in claim 9, wherein the means to bend said needle cannula is said hinge means, said needle cannula being bent by said hinge means when said first and second body members are rotated one atop the other at the conclusion of the injection.

13. The support and disposal jacket recited in claim 1, wherein said carrier means detachably coupled to the barrel of said syringe is a semi-circular barrel carrier, said barrel being snap fit within said barrel carrier so as to be surrounded thereby.

14. The support and disposal jacket recited in claim 1, wherein said carrier means is hingedly connected to said first body member so as to be rotatable in said cavity formed therethrough.

15. The support and disposal jacket recited in claim 1, wherein said recess is formed in said first body member in communication with said cavity formed therethrough, the barrel of said syringe extending from said cavity to said recess when said first and second body members are rotated one atop the other at the conclusion of the injection.