Quick exchange battery apparatus for battery powered vehicles and method therefor

• US 5,508,597 A
• Filed: 11/18/1994
• Issued: 04/16/1996
• Est. Priority Date: 11/18/1994
• Status: Expired due to Fees

• Current Assignee: Dan W. Parmley Sr
• Original Assignee: Dan W. Parmley Sr
• Inventors: Parmley, Dan W. Sr.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): TSO, EDWARD H
• Application Number:
  US08/342,152
• Time in Patent Office: 515 Days
• Field of Search: 320/15, 320/2, 320/5, 414/281, 414/282, 414/283, 414/284, 104/34
• US Class Current: 320/109
• CPC Class Codes: B60K 1/04 of the electric storage means for propulsion exchanging batteries for electric propulsion of vehicles B60L53/80; for auxiliary purposes only B60R16/04; supplying batteries to, or removing batteries from, vehicles B60S5/06
• CPC Class Codes: B60K 2001/0455 Removal or replacement of the energy storages
• CPC Class Codes: B60L 50/66 Arrangements of batteries
• CPC Class Codes: B60L 53/80 Exchanging energy storage elements, e.g. removable batteries
• CPC Class Codes: H01M 50/20 Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders structural combination of accumulators with charging apparatus H01M10/46
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

An apparatus for storing and changing battery packs from a battery powered vehicle. The battery powered vehicle drives toward a light source which aligns the battery powered vehicle with the apparatus. The apparatus is moved in a horizontal plane to a position underneath a battery holding location on the battery powered vehicle. An operator moves pneumatic carrier to a position directly underneath a battery pack located in the battery holding location. The apparatus is then moved in a vertical plane so that the pneumatic carrier engages a bottom section of the battery pack. The pneumatic carrier is then activated thereby lifting the battery pack on a cushion of air. This allows the operator to move the battery pack out of the battery holding location, across a platform deck of the apparatus, and to a storage location. The operator can then use the pneumatic carrier to move a fresh battery pack located in a different storage location to the battery powered vehicle.

Claims

1. An apparatus for replacing a battery pack in a battery powered vehicle especially useful for a battery powered mass transit vehicle comprising, in combination:

a platform deck movable along both a horizontal plane and a vertical plane;

at least one storage location for the battery pack positioned on the platform deck;

roller means coupled to the platform deck for moving the platform deck along the horizontal plane so as to position the platform deck underneath a battery holding location located on the battery powered vehicle;

pneumatic carrier means using air for both lifting and moving the battery pack from the storage location on the platform deck across the platform deck to the battery holding location on the battery powered vehicle and using air for both lifting and moving the battery pack from the battery holding location on the battery powered vehicle across the platform deck to the storage location; and

lifting means coupled to the platform deck for raising and lowering the platform deck in a vertical plane and for allowing the platform deck to be raised to a position directly underneath the battery pack so that the pneumatic carrier means may lift and move a battery pack that has no more stored energy and substitute a fresh battery pack having stored energy for the battery pack that has no more stored energy.

2. An apparatus in accordance with claim 1 further comprising sensor means for aligning the battery powered vehicle to the platform deck.

3. An apparatus in accordance with claim 2 wherein the sensor means comprises:

at least one light sensor positioned on a front portion of the battery powered vehicle; and

light source means positioned on a side portion of the platform deck for engaging the light sensor to allow an operator of the battery powered vehicle to properly align the battery powered vehicle with the platform deck when the battery powered vehicle comes towards the light source means.

4. An apparatus in accordance with claim 3 wherein the light source means are an infrared light source.

5. An apparatus in accordance with claim 3 further comprising indicator means located inside the battery powered vehicle for directing an operator of the battery powered vehicle how to align the battery powered vehicle with the platform deck.

6. An apparatus in accordance with claim 1 further comprising a battery charging unit positioned in each storage location.

7. An apparatus in accordance with claim 1 wherein the lifting means comprises a plurality of hydraulic cylinders that raise and lower the platform deck in the vertical plane.

8. An apparatus in accordance with claim 7 wherein the lifting means further comprises pressurized liquid means for raising and lowering the plurality of hydraulic cylinders.

9. An apparatus in accordance with claim 8 wherein the pressurized liquid means comprises:

conduit means coupled to the plurality of hydraulic cylinders for providing a source of pressurized liquid to the plurality of hydraulic cylinders for raising and lowering the plurality of hydraulic cylinders;

a plurality of valves coupled to the conduit means on one end and to the source of the pressurized liquid on the other end; and

a hydraulic pump coupled to the plurality of valves, a driving motor coupled to the hydraulic pump through a shaft, the hydraulic pump forcing a liquid through the plurality of valves and through the conduit means to enable the plurality of hydraulic cylinders to raise and lower the platform deck.

10. An apparatus in accordance with claim 9 wherein the pressurized liquid means further comprises control means for allowing an operator of the apparatus to raise and lower the plurality of hydraulic cylinders at least one of individually and simultaneously.

11. An apparatus in accordance with claim 10 wherein the control means further comprises leveling sensor means positioned on the platform deck for allowing the operator who is raising and lowering the platform deck to determine if the platform deck is completely level.

12. An apparatus in accordance with claim 1 wherein said roller means comprises a plurality of wheels coupled to the platform deck.

13. An apparatus in accordance with claim 12 wherein said roller means further comprises railing system means for forming a track upon which the plurality of wheels are situated upon, the railing system means acting as a guide to keep the platform deck moving along a substantially straight line in the horizontal plane.

14. An apparatus in accordance with claim 13 wherein said roller means further comprises:

a pin coupled to the railing system means; and

hydraulic cylinder means having two ends for moving the platform deck along the railing system means in the horizontal plane, one end of the hydraulic cylinder means being coupled to the platform deck, the second end of the hydraulic cylinder means having connecting means for allowing the pin to pass through the connecting means and for allowing the connecting means to move up and down on the pin when the platform deck is raised and lowered in the horizontal plane.

15. An apparatus in accordance with claim 14 wherein the hydraulic cylinder means further comprises pressurized liquid means for extending and retracting the hydraulic cylinder means to move the platform deck along the horizontal plane.

16. An apparatus in accordance with claim 15 wherein said pressurized liquid means comprises:

conduit means coupled to the hydraulic cylinder means for providing a source of pressurized liquid to the hydraulic cylinder means for expanding and contracting the hydraulic cylinder means;

a plurality of valves coupled to the conduit means on one end and to the source of the pressurized liquid on the other end; and

a hydraulic pump coupled to the plurality of valves, a driving motor coupled to the hydraulic pump through a shaft, the hydraulic pump forcing a liquid through the plurality of valves and through the conduit means to expand and contract the hydraulic cylinder means to move the platform deck in the horizontal plane.

17. An apparatus in accordance with claim 1 wherein the pneumatic carrier means comprises, in combination:

a lifting surface;

a plurality of ball bearing roller means coupled to the lifting surface for moving the pneumatic carrier means on the platform deck when the pneumatic carrier means are not activated;

a plurality of air bearing means coupled to the lifting surface for allowing air to flow through the plurality of air bearing means and to lift the lifting surface to a position substantially parallel to and above the platform deck where the plurality of ball bearing roller means are separated from the platform deck when the pneumatic carrier means are activated; and

air flow means for providing a source of compressed air to the plurality of air bearing means for lifting and moving the battery pack.

18. An apparatus in accordance with claim 17 wherein the pneumatic carrier means further comprises handle means coupled to the lifting surface for allowing an operator to move the pneumatic carrier means.

19. An apparatus in accordance with claim 17 wherein the air flow means comprises:

conduit means coupled to the plurality of air bearing means for providing a source of compressed air to the plurality of air bearing means; and

a pneumatic valve coupled to the conduit means on one end and coupled to the source of compressed air on the other end, the pneumatic valve having a first and a second position, the first position coupling the source of compressed air to the plurality of air bearing means to activate the pneumatic carrier means, and the second position disconnecting the source of compressed air from the plurality of air bearing means to deactivate the pneumatic carrier means.

20. An apparatus in accordance with claim 19 wherein the air flow means further comprises air compressor means for providing the source of compressed air to the pneumatic carrier means.

21. A method for replacing a discharged battery pack in a battery powered vehicle especially useful for a mass transit battery powered vehicle, comprising the steps of:

providing an apparatus for replacing the discharged battery pack comprising, in combination;

a platform deck movable along both a horizontal plane and a vertical plane;

at least one storage location for the battery pack positioned on the platform deck;

roller means coupled to the platform deck for moving the platform deck along the horizontal plane so as to position the platform deck underneath a battery holding location located on the battery powered vehicle;

pneumatic carrier means using air for both lifting and moving the battery pack from the storage location on the platform deck to the battery holding location on the battery powered vehicle and using air for both lifting and moving the battery pack from the battery holding location on the battery powered vehicle across the platform deck to the storage location; and

lifting means coupled to the platform deck for raising and lowering the platform deck in a vertical plane and for allowing the platform deck to be raised to a position directly underneath the battery pack so that the pneumatic carrier means may lift and move a battery pack that has no more stored energy and substitute a fresh battery pack having stored energy for the battery pack that has no more electrical charge;

moving the platform deck along the horizontal plane to a position underneath the battery holding location on the battery powered vehicle;

moving the pneumatic carrier means underneath a depleted battery pack in the battery powered vehicle;

raising the platform deck in the vertical plane so that a lifting surface on the pneumatic carrier means engages a bottom surface on the depleted battery pack of the battery powered vehicle;

activating air flow means to the pneumatic carrier means so that the pneumatic carrier means lifts the depleted battery pack out of the battery holding location on the battery powered vehicle;

moving the depleted battery pack on the pneumatic carrier means from the battery holding location on the battery powered vehicle across the platform deck to a first storage location;

deactivating the air flow means to the pneumatic carrier means causing the depleted battery pack to be lowered into place at the first storage location;

removing the pneumatic carrier means from the depleted battery pack;

moving the pneumatic carrier means underneath a fresh battery pack located at a second storage location;

activating the air flow means to the pneumatic carrier means so that the pneumatic carrier means lifts the fresh battery pack from the second storage location;

moving the fresh battery pack on the pneumatic carrier means across the platform deck to the battery holding location on the battery powered vehicle;

deactivating the air flow means to the pneumatic carrier means so that the fresh battery pack may be lowered into place on the battery holding location on the battery powered vehicle; and

removing the pneumatic carrier means from the fresh battery pack.

22. The method of claim 21 further comprising the steps of:

lowering the platform deck so that the roller means engage a substantially level ground; and

moving the platform deck in the horizontal plane so that the platform deck is no longer underneath the battery powered vehicle.

23. The method of claim 22 further comprising the steps of:

disconnecting a power cable which provides battery power to the battery powered vehicle from the depleted battery pack; and

connecting the power cable to the fresh battery pack.