Method and apparatus for surface treating and prestressing the inside wall of a cavity

• US 5,509,286 A
• Filed: 02/03/1995
• Issued: 04/23/1996
• Est. Priority Date: 02/04/1994
• Status: Expired due to Fees

• Current Assignee: GEC Alsthom Electromecanique SA
• Original Assignee: GEC Alsthom Electromecanique SA
• Inventors: Coulon, Andre
• Primary Examiner(s): JONES, DAVID B
• Application Number:
  US08/383,221
• Time in Patent Office: 445 Days
• Field of Search: 72/53, 72/710, 451/38, 451/39, 451/76, 451/77, 451/910
• US Class Current: 72/53
• CPC Class Codes: B24C 1/10 for compacting surfaces, e.g. shot-peening for deforming sheet metal, tubes or profiles B21D31/06; as a metallurgical treatment C21D7/00, C22F1/00
• CPC Class Codes: B24C 3/325 for internal surfaces, e.g. of tubes
• CPC Class Codes: B24C 5/005 Vibratory devices, e.g. for generating abrasive blasts by ultrasonic vibrations sonic cleaning in general B08B3/12
• CPC Class Codes: C21D 7/06 by shot-peening or the like
• CPC Class Codes: Y10S 451/91 Ultrasonic
• CPC Class Codes: Y10S 72/71 Vibrating

Abstract

The present invention relates to a method and apparatus for surface treating and putting under compression prestress the inside wall of a cavity, in particular a cylindrical cavity of circular section. The apparatus comprises a bulb-shaped vibrator provided with a tubular portion designed to be engaged in an orifice of a cavity to be treated. It is associated with a vibration exciter designed to excite the vibrator at its resonant frequency. The treatment is obtained by shot in the form of balls being projected against the walls of the cavity and returned into the treatment field by a reflector. The method is particularly applicable to treating holes that are designed to receive the fixing pins of turbine blades.

Claims

1. An ultrasound shot-blasting method for treating and putting under compression prestress an inside wall of a cavity within a workpiece having a longitudinal cavity dimension much greater than a transverse dimension thereof, the cavity having at least one orifice, said method comprising:

exciting a high frequency vibration within a high frequency exciter coupled to a closed end radially enlarged portion of a hollow bulb integral with a coaxial, reduced diameter tubular element terminating in an open, free end adapted to contact said at least one orifice of said workpiece cavity upon alignment therewith,

setting balls of determined diameter within said hollow bulb-shaped vibrator into vibration at a resonant frequency of said bulb-shaped vibrator, and

causing vibrating balls to move from said hollow bulb-shaped vibrator through said free end of said tubular element and said at least one orifice into said cavity for shot-blasting the cavity inside wall of said workpiece by radial impingement.

2. The method according to claim 1, further comprising the step of inserting the free open end of said tubular element a short distance into said cavity through said orifice.

3. The method according to claim 1, further comprising the step of pressing the open end of said tubular element against said workpiece about said orifice.

4. The method according to claim 1, wherein said at least one orifice comprises a plurality of orifices, and said method further comprises closing each of said orifices by a removable reflector, except the orifice connected to said bulb-shaped vibrator.

5. The method according to claim 1, wherein said at least one orifice comprises a plurality of orifices, and said method further comprises injecting a jet of compressed air into the cavity through said plurality of said orifices, except the orifice connected to said bulb-shaped vibrator.

6. The method according to claim 1, wherein dimensions of said radially enlarged portion and said tubular portion are selected in such a manner as to obtain a vibration node in said radially enlarged portion and a vibration antinode at said free open end of said tubular portion.

7. An apparatus for treating and putting under compression prestress an inside wall of a cavity within a workpiece having a longitudinal cavity dimension much greater than a transverse dimension thereof, the cavity having at least one orifice, said apparatus comprising a hollow bulb-shaped vibrator coupled to a high frequency vibration exciter, said hollow bulb-shaped vibrator having a radially enlarged portion opening to and extended by a tubular portion forming a tubular neck, said tubular neck having a free open end opposite to said radially enlarged portion, and a set of balls of a predetermined diameter within said hollow bulb-shaped vibrator, whereby upon subjecting said hollow bulb-shaped vibrator to high frequency vibration, said hollow bulb-shaped vibrator may be set into vibratory resonance to cause said balls under vibration to move from said hollow bulb-shaped vibrator through said free end of said tubular element and said at least one orifice into said cavity for shot-blasting the cavity inside wall of said workpiece.

8. The apparatus according to claim 7, wherein said high frequency vibration exciter comprises means for operating said bulb-shaped vibrator at a resonant frequency thereof.

9. The apparatus according to claim 7, wherein said free open end of said tubular element has a diameter slightly smaller than said orifice of said workpiece cavity.

10. The apparatus according to claim 7, wherein said tubular element at said free open end is provided with a radially outwardly projecting annular flange.

11. The apparatus according to claim 7 for use with said workpiece, wherein said workpiece includes a plurality of cavity orifices, and said apparatus further comprises reflectors for pressing against one of said orifices of said cavity not adapted for contact with the bulb-shaped vibrator.

12. The apparatus according to claim 11, wherein said bulb-shaped vibrator and said reflector are made of a same material.

13. The apparatus according to claim 7, wherein the dimensions of said radially enlarged portion and said tubular portion of said hollow bulb are selected in such a manner as to obtain a vibration node in said radially enlarged portion and a vibration antinode at said free open end of said tubular portion.