Process for making bread in an automatic bread maker

• US 5,510,127 A
• Filed: 01/13/1995
• Issued: 04/23/1996
• Est. Priority Date: 01/13/1995
• Status: Expired due to Fees

• Current Assignee: Sunbeam Products, Inc. d/b/a Jarden Consumer Solutions (Newell Brands Inc.), Raymond Industrial Limited
• Original Assignee: Sunbeam Corp. (Newell Brands Inc.), Raymond Industrial Limited
• Inventors: Sze, Raymond, Wong, John, Ward, Randall S., Tompkins, Thomas H.
• Primary Examiner(s): YEUNG, GEORGE CHAN PUI
• Application Number:
  US08/372,111
• Time in Patent Office: 466 Days
• Field of Search: 426/19, 426/27, 426/519, 426/523, 426/549
• US Class Current: 426/19
• CPC Class Codes: A21B 7/005 in combination with mixing or kneading devices
• CPC Class Codes: A21D 8/00 Methods for preparing or baking dough treatment of flour or dough by adding materials A21D2/00

Abstract

Bread is produced in a bread maker by first mixing/kneading the bread ingredients into a dough, allowing the dough to rest and then kneading the dough for a second cycle. During both kneading cycles, a motor driving a kneading blade is repeatedly bi-directionally rotated with intermittent pulses to give a randomness to the flight of the dough. After kneading, the dough is fermented during a first rise cycle. Next, the dough is preheated and degassed before it is fermented for a second rise cycle. After rising, the dough is baked at a high temperature for proper browning of the crust and then the temperature is lowered to complete the baking of the bread. Lastly, the bread is cooled at a gradual rate by intermittently actuating a heater and a fan.

Claims

1. A method for making bread from bread ingredients in a bread maker having a motor driving a kneading blade, a heater and a fan, comprising the sequential steps of:

(a) combining the bread ingredients into a dough;

(b) actuating the motor with intermittent pulses for kneading the dough during a first knead cycle;

(c) deactuating the motor for allowing the dough to rest;

(d) actuating the motor with intermittent pulses for kneading the dough during a second knead cycle;

(e) fermenting the dough during a first rise cycle;

(f) degassing the dough;

(g) fermenting the dough during a second rise cycle;

(h) baking the bread at a predetermined first bake temperature during a first bake cycle extending for a variable period of time corresponding to a desired bread crust color;

(i) baking the bread at a temperature lower than the first bake temperature during a second bake cycle;

(j) gradually cooling the bread from the second bake cycle temperature.

2. The method of claim 1, wherein the combining of bread ingredients of step (a) includes repeatedly pulse-actuating the motor.

3. The method of claim 1, wherein the kneading of steps (b) and (d) includes repeatedly rotating the motor, driving the kneading blade in a first direction with an intermittent pulse, deactuating the motor, and then rotating the motor in a second opposite direction with an intermittent pulse.

4. The method of claim 3, wherein the motor is repeatedly rotated in the first direction for about 7 seconds, pulsed for about 1/2 second, rotated in the first direction for about another 7 seconds, deactuated for about 3 seconds, rotated in the second opposite direction for about 7 seconds, pulsed for about 1/2 second and then rotated in the second direction for about another 7 seconds.

5. The method of claim 1, including actuating the fan during the second knead cycle of step (d) to reduce sour smells and/or vapors in the dough.

6. The method of claim 1, including degassing of the dough of step (f) for a variable period of time corresponding to the type of bread being made.

7. The method of claim 1, including maintaining the temperature during the first bake cycle of step (h) in the range of about 175°

-186°

C. and maintaining the temperature during the second bake cycle of step (i) in the range of about 145°

-155°

C.

8. The method of claim 1, further including the step, after the first rise cycle of step (e) and before the degassing of step (f) of preheating the dough to a predetermined temperature higher than the temperature during the first rise cycle of step (e).

9. The method of claim 8, including maintaining the temperature during the first rise cycle of step (e) in the range of about 29°

-30°

C. for making white, wheat and sweet breads and maintaining the temperature during the second rise cycle of step (g) in the range of about 33°

-34°

C.

10. The method of claim 8, including maintaining the temperature during the first rise cycle of step (e) in the range of about 23°

-24°

C. for making french bread and maintaining the temperature during the second rise cycle of step (g) in the range of about 33°

-34°

C.

11. The method of claim 1, including intermittently actuating the heater and the fan during the cooling cycle of step (j) to control the rate of cooling of the bread.

12. A method for making bread from bread ingredients in a bread maker having a motor driving a kneading blade, a heater and a fan, comprising the sequential steps of:

(a) combining the bread ingredients into a dough;

(b) actuating the motor with intermittent pulses for kneading the dough during a first knead cycle;

(c) deactuating the motor for allowing the dough to rest;

(d) actuating the motor with intermittent pulses for kneading the dough during a second knead cycle;

(e) fermenting the dough during a first rise cycle;

(f) preheating the dough to a predetermined temperature higher than the temperature during the first rise cycle of step (e);

(g) degassing the dough;

(h) fermenting the dough at the higher predetermined temperature of step (f) during a second rise cycle;

(i) baking the bread;

(j) gradually cooling the bread.

13. The method of claim 12, wherein the combining of bread ingredients of step (a) includes repeatedly pulse-actuating the motor.

14. The method of claim 12, wherein the kneading of steps (b) and (d) includes repeatedly rotating the motor, driving the kneading blade in a first direction with an intermittent pulse;

deactuating the motor, and then rotating the motor in a second opposite direction with an intermittent pulse.

15. The method of claim 14, wherein the motor is repeatedly rotated in the first direction for about 7 seconds, pulsed for about 1/2 second, rotated in the first direction for about another 7 seconds, deactuated for about 3 seconds, rotated in the second opposite direction for about 7 seconds, pulsed for about 1/2 second, and then rotated in the second direction for about another 7 seconds.

16. The method of claim 12, including actuating the fan during the second knead cycle of step (d) to reduce sour smells and/or vapors in the dough.

17. The method of claim 12, including degassing of the dough of step (g) for a variable period of time corresponding to the type of bread being made.

18. The method of claim 12, including maintaining the temperature during the first rise cycle of step (e) in the range of about 29°

-30°

C. for making white, wheat and sweet breads and maintaining the temperature during the second rise cycle of step (h) in the range of about 33°

-34°

C.

19. The method of claim 12, including maintaining the temperature during the first rise cycle of step (e) in the range of about 23°

-24°

C. for making french bread and maintaining the temperature during the second rise cycle of step (h) in the range of about 33°

-34°

C.

20. The method of claim 12, including intermittently actuating the heater and the fan during the cooling cycle of step (j) to control the rate of cooling of the bread.

21. The method of claim 12, including baking of the bread of step (i) at a temperature for a variable period of time corresponding to a desired bread crust color and then lowering the temperature to complete baking of the bread.

22. A method for making bread from bread ingredients in a bread maker having a motor driving a kneading blade, a heater and a fan, comprising the sequential steps of:

(a) combining the bread ingredients into a dough;

(b) actuating the motor for kneading the dough during a knead cycle;

(c) fermenting the dough during a first rise cycle;

(d) preheating the dough to a predetermined temperature higher than the temperature during the first rise cycle of step (c);

(e) degassing the dough;

(f) fermenting the dough at the higher predetermined temperature of step (d) during a second rise cycle;

(g) baking the bread at a predetermined first bake temperature during a first bake cycle extending for a variable period of time corresponding to a desired bread crust color;

(h) baking the bread at a temperature lower than the first bake temperature during a second bake cycle;

(i) gradually cooling the bread from the second bake cycle temperature.

23. The method of claim 22, wherein the combining of bread ingredients of step (a) includes repeatedly pulse-actuating the motor.

24. The method of claim 22, including degassing of the dough of step (e) for a variable period of time corresponding to the type of bread being made.

25. The method of claim 22, including maintaining the temperature during the first bake cycle of step (g) in the range of about 175°

-186°

C. and maintaining the temperature during the second bake cycle of step (h) in the range of about 145°

-155°

C.

26. The method of claim 22, including maintaining the temperature during the first rise cycle of step (c) in the range of about 29°

-30°

C. for making white, wheat and sweet breads and maintaining the temperature during the second rise cycle of step (f) in the range of about 33°

-34°

C.

27. The method of claim 22, including maintaining the temperature during the first rise cycle of step (c) in the range of about 23°

-24°

C. for making french bread and maintaining the temperature during the second rise cycle of step (f) in the range of about 33°

-34°

C.

28. The method of claim 22, including intermittently actuating the heater and the fan during the cooling cycle of step (i) to control the rate of cooling of the bread.

29. The method of claim 22, including kneading of the dough during the knead cycle of step (b) by repeatedly rotating the motor, driving the kneading blade in one direction with an intermittent pulse, deactuating the motor, and then rotating the motor in the opposite direction with an intermittent pulse.

30. A method for making bread from bread ingredients in a bread maker having a motor driving a kneading blade, a heater and a fan, comprising the sequential steps of:

(a) combining the bread ingredients into a dough;

(b) actuating the motor with intermittent pulses for kneading the dough during a first knead cycle;

(c) deactuating the motor for allowing the dough to rest;

(d) actuating the motor with intermittent pulses for kneading the dough and actuating the fan to reduce sour smells and/or vapors in the dough during a second knead cycle;

(e) fermenting the dough during a first rise cycle;

(f) preheating the dough to a predetermined temperature higher than the temperature during the first rise cycle of step (e);

(g) degassing the dough;

(h) fermenting the dough at the higher predetermined temperature of step (f) during a second rise cycle;

(i) baking the bread at a predetermined first bake temperature during a first bake cycle extending for a variable period of time corresponding to a desired bread crust color;

(j) baking the bread at a temperature lower than the first bake temperature during a second bake cycle;

(k) gradually cooling the bread from the second bake cycle temperature, including intermittently actuating the heater and fan to control the rate of cooling of the bread.

31. The method of claim 30, wherein the combining of bread ingredients of step (a) includes repeatedly pulse-actuating the motor.

32. The method of claim 30, wherein the pulse kneading of steps (b) and (d) includes repeatedly rotating the motor, driving the kneading blade in a first direction with an intermittent pulse, deactuating the motor, and then rotating the motor in a second opposite direction with an intermittent pulse.

33. The method of claim 32, wherein the motor is repeatedly rotated in the first direction for about 7 seconds, pulsed for about 1/2 second, rotated in the first direction for about another 7 seconds, deactuated for about 3 seconds, rotated in the second opposite direction for about 7 seconds, pulsed for about 1/2 second and then rotated in the second direction for about another 7 seconds.

34. The method of claim 30, including degassing of the dough of step (g) for a variable period of time corresponding to the type of bread being made.

35. The method of claim 30, including maintaining the temperature during the first bake cycle of step (i) in the range of about 175°

-186°

C. and maintaining the temperature during the second bake cycle of step (j) in the range of about 145°

-155°

C.

36. The method of claim 30, including maintaining the temperature during the first rise cycle of step (e) in the range of about 29°

-30°

C. for making white, wheat and sweet breads and maintaining the temperature during the second rise cycle of step (h) in the range of about 33°

-34°

C.

37. The method of claim 30, including maintaining the temperature during the first rise cycle of step (e) in the range of about 23°

-24°

C. for making french bread and maintaining the temperature during the second rise cycle of step (h) in the range of about 33°

-34°

C.