High frequency push-pull converter with input power factor correction

• US 5,510,974 A
• Filed: 12/28/1993
• Issued: 04/23/1996
• Est. Priority Date: 12/28/1993
• Status: Expired due to Fees

• Current Assignee: Philips Electronics North America Corporation (Koninklijke Philips N.V.)
• Original Assignee: Philips Electronics North America Corporation (Koninklijke Philips N.V.)
• Inventors: Liu, Rui, Gu, Wen-Jian
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): Han, Y. J.
• Application Number:
  US08/174,532
• Time in Patent Office: 847 Days
• Field of Search: 363/24, 363/25, 363/26, 363/97, 363/101, 363/133, 363/134
• US Class Current: 363/134
• CPC Class Codes: H02M 1/4258 using a single converter stage both for correction of AC input power factor and generation of a regulated and galvanically isolated DC output voltage H02M1/4241 takes precedence
• CPC Class Codes: H02M 3/3374 with preregulator, e.g. current injected push-pull
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A single stage high frequency push-pull converter with input power factor correction. The boost converter for input power factor correction and the high-frequency push-pull DC/AC inverter are combined into a single stage converter thereby reducing the number of circuit components while at the same time reducing the voltage stress on the high frequency switching transistors of the converter.

Claims

1. A single stage boost converter and high-frequency DC/AC power inverter apparatus comprising:

a pair of input terminals for connection to a source of AC voltage,

rectifier means having an input coupled to said pair of input terminals and an output,

a transformer having first and second primary windings and a secondary winding,

inductor means coupling said first and second transformer primary windings to said output of the rectifier means,

a pair of first and second switching transistors coupled to said first and second transformer primary windings to control current flow therein,

a storage capacitor coupled to said first and second transformer primary windings and to the output of the rectifier means,

a pair of output terminals for connection to a load,

an LC resonant circuit coupling said transformer secondary winding to said pair of output terminals, and

a single control circuit responsive to an output voltage at said output terminals and, via a circuit path independent of a load circuit coupled to said output terminals, to a voltage developed across the storage capacitor, thereby to supply complementary switching control signals to respective control electrodes of said first and second switching transistors.

2. An apparatus as claimed in claim 1 which includes only said first and second switching transistors for producing an AC current in said first and second transformer primary windings and for controlling a current flow from said output of the rectifier means to said storage capacitor.

3. An apparatus as claimed in claim 2 wherein;

said first and second primary windings each have first and second end terminals and with the first end terminals connected together to form a common junction point,

said rectifier means comprises a diode bridge circuit coupled to said pair of input terminals, and

said inductor means comprises first and second inductors connected in series circuit with first and second rectifier elements, respectively, between an output of the diode bridge circuit and respective second end terminals of said first and second transformer primary windings.

4. An apparatus as claimed in claim 1 wherein;

said rectifier means comprises a diode bridge circuit coupled to said pair of input terminals, and

said inductor means comprises an inductor connected in series circuit with a rectifier element and one of said primary windings between an output of the diode bridge circuit and said storage capacitor.

5. An apparatus as claimed in claim 1 wherein;

said rectifier means comprises a diode bridge circuit coupled to said pair of input terminals, said diode bridge circuit including at least first and second high-frequency diodes coupled to said first and second transformer primary windings, respectively, and

said inductor means includes an inductor coupled to a common terminal of at least two other diodes of the diode bridge circuit and to a terminal of said storage capacitor remote from the transformer primary windings.

6. An apparatus as claimed in claim 1 wherein said control circuit comprises;

a voltage controlled oscillator whose frequency is controlled by said output voltage and said storage capacitor voltage,

a comparator circuit coupled to an output of the voltage controlled oscillator for deriving a first control voltage provided with a dead-time interval,

AND-gate means having input means coupled to an output of said comparator circuit,

means for coupling a second control voltage developed at the output of the voltage controlled oscillator to said input means of the AND-gate means, and

means for supplying high-frequency complementary switching control signals derived at an output of the AND-gate means to the respective control electrodes of the first and second switching transistors.

7. An apparatus as claimed in claim 6 wherein the control circuit further comprises;

a differentiator circuit and a bistable device coupled in cascade between the output of the voltage controlled oscillator and the input means of the AND-gate means.

8. An apparatus as claimed in claim 7 wherein the control circuit further comprises;

a voltage-limit comparator circuit having an input coupled to the storage capacitor to receive a voltage determined by the storage capacitor voltage,

a current-limit comparator circuit having an input which receives a control voltage determined by current flow through the first and second switching transistors, and

a second bistable device coupled between outputs of the voltage-limit and current-limit comparator circuits and the input means of the AND-gate means.

9. An apparatus as claimed in claim 6 wherein said voltage controlled oscillator exhibits an inverse linear voltage/frequency characteristic.

10. An apparatus as claimed in claim 7 wherein said control circuit further comprises;

an error amplifier having a first input that receives a voltage determined by said output voltage and also receives said storage capacitor voltage and having a second input coupled to a source of reference voltage, said error amplifier having an output coupled to an input of the voltage controlled oscillator thereby to control the frequency thereof.

11. An apparatus as claimed in claim 1 further comprising;

means for deriving a control voltage determined by current flow through the first and second switching transistors, and

means for supplying said control voltage to an input of the control circuit whereby the control circuit responds thereto so as to inhibit the supply of said complementary switching control signals to said first and second switching transistors when said control voltage reaches a predetermined limit value.

12. A high frequency push-pull converter power supply comprising:

an input terminal for connection to a source of supply voltage,

an output terminal for connection to a load circuit,

a transformer having first and second primary windings and a secondary winding coupled to said output terminal,

an energy storage capacitor,

inductor means coupling said input terminal via at least one of said first and second primary windings of the transformer to said energy storage capacitor,

first and second switching transistors coupled to said first and second transformer primary windings so as to control current flow therein in a push-pull mode of operation, and

a control circuit having input means coupled to said load circuit and to said storage capacitor such that the control circuit is responsive to a voltage determined by the load circuit and to a voltage developed across the storage capacitor thereby to supply complementary switching control signals to respective control electrodes of said first and second switching transistors.

13. The high frequency power supply as claimed in claim 12 wherein:

said transformer first and second primary windings each have first and second terminals and with said first terminals connected together to form a common junction point connected to said storage capacitor, and

said inductor means comprise first and second inductors connected in respective first and second series circuits with respective first and second rectifier elements between said input terminal and respective second terminals of said first and second primary windings of the transformer.

14. The high frequency power supply as claimed in claim 12 wherein:

said inductor means comprises at least one inductor connected in a series circuit with a rectifier element and a primary winding of said transformer between said input terminal and said storage capacitor.

15. The high frequency power supply as claimed in claim 12 wherein said input means of the control circuit further receives a control voltage determined by current flow through said first and second switching transistors whereby the control circuit further controls said complementary switching control signals in response to said control voltage.

16. The high frequency power supply as claimed in claim 12 wherein said control circuit includes a comparator circuit having one input coupled to a source of reference voltage and a second input coupled to said input means so as to receive said storage capacitor voltage, whereby the control circuit adjusts said complementary switching control signals so as to regulate the storage capacitor voltage, and wherein said inductor means provide power factor correction for said high frequency power supply.

17. The high frequency power supply as claimed in claim 12 wherein:

said inductor means comprises first and second inductors connected in first and second respective series circuits with respective first and second rectifier elements and respective ones of said first and second primary windings between said input terminal and said storage capacitor.

18. The high frequency power supply as claimed in claim 12 further comprising:

a second input terminal for connection to said source of supply voltage,

first and second diodes coupled between the first and second input terminals and respective end terminals of said first and second primary windings,

third and fourth diodes each having a first terminal connected to a respective terminal of the first and second diodes and a second terminal connected in common via said inductor means to a terminal of the energy storage capacitor remote from the transformer primary windings.

19. The high frequency power supply as claimed in claim 12 wherein said secondary winding is coupled to an LC resonant circuit and said control circuit controls the voltage developed across the storage capacitor via said inductor means and said first and second switching transistors so that the developed storage capacitor voltage is limited to a value approximately equal to the value of the supply voltage at said input terminals.

20. The high frequency power supply as claimed in claim 12 wherein said secondary winding is coupled to an LC resonant circuit having a resonant frequency below the switching frequency of said first and second switching transistors thereby to provide a short dead time at switch over in which both of said transistors are turned off.