Gas sterilization

• US 5,512,244 A
• Filed: 08/25/1993
• Issued: 04/30/1996
• Est. Priority Date: 03/01/1991
• Status: Expired due to Fees

• Current Assignee: DePuy Orthopaedics Incorporated (Johnson & Johnson)
• Original Assignee: United Kingdom Atomic Energy Authority
• Inventors: Griffiths, Christopher N., Raybone, David
• Primary Examiner(s): Warden, Robert J.
• Assistant Examiner(s): JASTRZAB, KRISANNE MARIE
• Application Number:
  US08/108,599
• Time in Patent Office: 979 Days
• Field of Search: 422/21-23, 422/906, 250/455.11
• US Class Current: 422/23
• CPC Class Codes: A61L 2/14 Plasma, i.e. ionised gases

Abstract

A method of sterilising objects including the operations of activating a gaseous medium, ensuring that the activated medium is substantially free of charged species and exposing the object to be sterilised to the activated gaseous medium for a period sufficient to ensure that the object is sterilised.

Claims

1. A method of sterilising articles by exposing them to a biologically active gaseous medium, comprising the operations of activating a gaseous medium to provide free radicals, and/or electronically and/or vibrationally excited species, ensuring that the activated gaseous medium is substantially free of electrically charged species, and exposing the article to be sterilised to only the charged-species-free activated gaseous medium for a period sufficient to ensure that the article is sterilised.

2. A method according to claim 1 wherein the activating of the gaseous medium comprises the dissociation and/or electronic excitation of the gaseous species achieved by means of bombardment of the gaseous species with energetic particles, the application of DC and varying electric fields, chemically, or by means of electromagnetic radiation.

3. A method according to claim 2 where the dissociation and/or excitation is achieved by means of mocrowave or RF radiation.

4. A method according to claim 2 wherein the electromagnetic radiation is in the form of a laser beam.

5. A method according to claim 1 wherein the gaseous medium includes activating agents adapted to enhance the production of free radicals and maximise the effective lifetime of the activated species.

6. A method according to claim 5 wherein the activating agent is selected from the group consisting of SF₆ ;

H₂ O;

O₂ ;

H₂ S;

CO;

C₂ H₂ ;

Hg;

NO;

Cl₂ ;

N₂ O;

C₂ H₆ or mixtures thereof.

7. A method according to claim 1 wherein the gaseous medium comprises 41%-89% by volume oxygen with the balance made up by gas selected from the group consisting of argon, helium or nitrogen or mixtures thereof.

8. A method according to claim 7 wherein the gaseous medium includes up to 9% by volume of an activating agent selected from the group consisting of H₂ O;

N₂ O;

H₂ ;

NO or mixtures thereof.

9. A method according to claim 1 wherein the gaseous medium comprises oxygen including up to 9% by volume of an activating agent selected from the group consisting of H₂ O;

N₂ O;

H₂ ;

N₂ ;

NO or mixtures thereof.

10. A method according to claim 1 wherein the gaseous medium comprises 30%-99.9% by volume nitrogen with 0.1%-9% by volume of an activating agent selected from the group consisting of SF₆ ;

H₂ O;

Cl₂ ;

NO;

O₂ ;

H₂ ;

CO₂ ;

CO;

C₂ H₆ ;

CH₄ ;

NF₃ or mixtures thereof.

11. A method according to claim 1 wherein the gaseous medium comprises 1%-99% by volume oxygen with 0.1%-9% by volume of an activating agent selected from the group consisting of H₂ O;

N₂ O or NO and the balance made up of argon or helium.

12. A method according to claim 1 wherein the gaseous medium comprises ammonia (NH₃) containing up to 9% by volume of an activating agent selected from the group consisting of N₂ ;

NO;

H₂ ;

H₂ O.

13. A method according to claim 6 wherein the gaseous medium comprises nitrogen with 0.5-10% O₂, by volume.

14. A method according to claim 6 wherein the gaseous medium comprises nitrogen with 0.5-30% N₂ O, by volume.

15. A method according to claim 6 wherein the gaseous mixture comprises nitrogen with 0.5-30% NO, by volume.

16. A method according to claim 6 wherein the gaseous mixture comprises nitrogen with 0.5-30% N₂ O or NO, by volume.

17. A method according to claim 1 wherein the excitation of the gaseous medium is carried out at a pressure in the range of 0.1 to 50 m bar.

18. A method according to claim 1 wherein excitation of the gaseous medium is achieved by passing it through an electric field produced by microwave power of at least 500 watts.

19. A method according to claim 1 wherein the gaseous medium comprises nitrogen with 0.2% by volume of SF₆.

20. A method according to claim 18 wherein the gaseous medium is excited initially by passing it at a flow rate of 500 standard cubic centimeters per minute and a pressure of between 1 and 7 m bar through an electric field produced by microwave power in the region of 500-800 watts.

21. A method according to claim 1 wherein the gaseous medium is cooled after activation.

22. A method as claimed in claim 1 wherein any charged species produced when activating the gaseous medium are removed by causing them to recombine before exposing the article to the activated gaseous medium.