Apparatus and method for controlling development of developer material on a photoreceptive member

• US 5,512,988 A
• Filed: 10/31/1994
• Issued: 04/30/1996
• Est. Priority Date: 10/31/1994
• Status: Expired due to Term

• Current Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Original Assignee: Xerox Corporation (Xerox Holdings Corp.)
• Inventors: Donaldson, Patricia J.
• Primary Examiner(s): Brase, Sandra L.
• Application Number:
  US08/332,153
• Time in Patent Office: 547 Days
• Field of Search: 355/200, 355/210, 355/208, 355/245, 355/246, 355/260, 355/326 R, 355/327, 355/328
• US Class Current: 399/120
• CPC Class Codes: G03G 15/0126 using a solid developer
• CPC Class Codes: G03G 15/0855 the concentration being measured by optical means
• CPC Class Codes: G03G 15/0863 provided with identifying means or means for storing process- or use parameters, e.g. an electronic memory
• CPC Class Codes: G03G 15/0865 Arrangements for supplying new developer
• CPC Class Codes: G03G 15/0875 cartridges having a box like shape
• CPC Class Codes: G03G 15/5041 Detecting a toner image, e.g. density, toner coverage, using a test patch G03G15/553 takes precedence
• CPC Class Codes: G03G 21/0005 for removing solid developer or debris from the electrographic recording medium
• CPC Class Codes: G03G 2215/00042 Optical detection

Abstract

A replaceable cartridge, adapted for use with a printing machine having a photoreceptor, is provided. The replaceable cartridge includes a container for storing a selected developer material different from a developer material previously in the printing machine and a programmable memory unit communicating with a control system. The programmable memory is programmed with a reference value reflecting a desired amount of developer material to be developed on the photoreceptor. In operation, the control system detects an actual amount of developer material developed on the photoreceptor and reads the reference value to determine if a difference exists between a value representative of the detected actual amount and the reference value. When a difference exists and the difference is greater than a selected magnitude, a setpoint of the printing machine is adjusted.

Claims

1. In a printing machine with a photoreceptor for developing an image with developer material including plural properties, controllable printing machine components including respective setpoints for changing development of the photoreceptor with the developer material, and a control system communicating with selected ones of the controllable printing machine components, the control system including an apparatus for measuring one of the plural properties and the control system detecting an amount of developer material developed in a selected area of the photoreceptor with the detected amount of developer material being represented by a first value, an improved said control system comprising:

a replaceable cartridge, adapted for use with the printing machine, including,

a container for storing a selected developer material different from a developer material previously in the printing machine, and

a programmable memory unit communicating with the control system and being programmed with a second value reflecting a desired amount of the selected developer material to be developed on the photoreceptor, said control system reading the second value and determining if a difference exists between the first and second values;

when a difference exists between the first value and the second value, and when the difference is greater than a selected magnitude, adjusting the setpoint of one of the controllable printing machine components; and

wherein said control system includes a controller, said controller adiusting a magnitude of the second value to accommodate for a change in one of the plural properties.

2. The control system of claim 1, wherein said control system includes a sensing apparatus for sensing the amount of developer material developed in the selected area and a controller communicating with both said sensing apparatus and said replaceable cartridge, said controller generating the first value from sensed information communicated from said sensing apparatus.

3. The control system of claim 2, wherein said sensing apparatus includes a sensor, disposed adjacent the photoreceptor, for sensing the amount of developer material developed in the selected area.

4. The control system of claim 1, wherein one of the plural properties includes conductivity.

5. The control system of claim 1, wherein said programmable memory unit comprises electrically erasable programmable read only memory.

6. The control system of claim 1, in which the selected developer material is dispensed from said container at a dispensing rate and the dispensing rate is maintained with a motor including an operating parameter, wherein said adjusting of the setpoint includes adjusting the operating parameter.

7. The control system of claim 1, in which the photoreceptor includes a color development field and the detected amount of developer material includes a patch development field, wherein the setpoint varies as a function of one of the color development field and the patch development field.

8. The control system of claim 7, in which the difference is greater than the selected magnitude and the setpoint of a second one of the controllable printing machine components is adjusted, wherein both of the setpoints vary respectively as a function of the color development field and the patch development field.

9. In a printing machine with a photoreceptor for developing an image with developer material, controllable printing machine components including respective setpoints for changing development of the photoreceptor with the developer material, and a control system communicating with selected ones of the controllable printing machine components, the control system detecting an amount of developer material developed in a selected area of the photoreceptor with the detected amount of developer material being represented by a first value, an improved said control system comprising:

a replaceable cartridge, adapted for use with the printing machine, including,

a container for storing a selected developer material different from a developer material previously in the printing machine, and

a programmable memory;

unit communicating with the control system and being programmed with a second value reflecting a desired amount of the selected developer material to be developed on the photoreceptor, said control system reading the second value and determining if a difference exists between the first and second values;

when a difference exists between the first value and the second value, and when the difference is greater than a selected magnitude, adjusting the setpoint of one of the controllable printing machine components; and

a cleaning apparatus for removing portions of the selected developer material from the photoreceptor, said cleaning apparatus including a cleaning bias, wherein said adjusting of the setpoint includes adjusting the cleaning bias.

10. A replaceable cartridge for a printing machine, the printing machine including a photoreceptor for developing an image with developer material including plural properties, controllable printing machine components including respective setpoints for changing development of the photoreceptor with the developer material, and a control system communicating with selected ones of the controllable printing machine components, the control system detecting an amount of developer material developed in a selected area of the photoreceptor with the detected amount of developer material being represented by a first value, said replaceable cartridge comprising:

a container for storing a selected developer material different from a developer material previously in the printing machine, and

a programmable memory unit communicating with the control system and being programmed with a second value reflecting a desired amount of the selected developer material to be developed on the photoreceptor, said control system reading the second value and determining if a difference exists between the first and second values;

when a difference exists between the first value and the second value, and when the difference is greater than a selected magnitude, adjusting the setpoint of one of the controllable printing machine components;

an apparatus for measuring one of the plural properties; and

the control system includes a controller, said controller adjusting a magnitude of the second value to accommodate for a change in one of the plural properties.

11. The control system of claim 10, wherein said programmable memory unit comprises electrically programmably read only memory.

12. The control system of claim 10, in which the selected developer material is dispensed from said container at a dispensing rate and the dispensing rate is maintained with a motor including an operating parameter, wherein said adjusting of the setpoint includes adjusting the operating parameter.

13. The control system of claim 10, in which the photoreceptor includes a color development field and the detected amount of developer material includes a patch development field, wherein the setpoint varies as a function of one of the color development field and the patch development field.

14. The control system of claim 13, in which the difference is greater than the selected magnitude and the setpoint of a second one of the controllable printing machine components is adjusted, wherein both of the setpoints vary respectively as a function of the color development field and the patch development field.

15. The replaceable cartridge of claim 10, wherein one of the first and second values corresponds with a transfer current, the transfer current corresponding to an optimal relationship between black solid area coverage and halftoning for a particular developer material in the replaceable cartridge.

16. A replaceable cartridge for a printing machine, the printing machine including a photoreceptor for developing an image with developer material, controllable printing machine components including respective setpoints for changing development of the photoreceptor with the developer material, and a control system communicating with selected ones of the controllable printing machine components, the control system detecting an amount of developer material developed in a selected area of the photoreceptor with the detected amount of developer material being represented by a first value, said replaceable cartridge comprising:

a container for storing a selected developer material different from a developer material previously in the printing machine, and

a programmable memory unit communicating with the control system and being programmed with a second value reflecting a desired amount of the selected developer material to be developed on the photoreceptor, said control system reading the second value and determining if a difference exists between the first and second values;

when a difference exists between the first value and the second value, and when the difference is greater than a selected magnitude, adjusting the setpoint of one of the controllable printing machine components; and

a cleaning apparatus for removing portions of the selected developer material from the photoreceptor, said cleaning apparatus including a cleaning bias, wherein said adjusting of the setpoint includes adjusting the cleaning bias.

17. A method of controlling a degree to which developer material, with plural properties, is developed on a photoreceptor of a printing machine, the printing machine further including controllable printing machine components including respective setpoints for changing development of the photoreceptor with the developer material, a control system communicating with selected ones of the controllable printing machine components, and a replaceable cartridge adapted for use with the printing machine, the replaceable cartridge including a container for storing a selected developer material different from a developer material previously in the printing machine and a programmable memory unit communicating with the control system comprising the steps of:

detecting an amount of developer material developed in a selected area of the photoreceptor with the detected amount of developer material being represented by a first value;

the programmable memory unit including a second value reflecting a desired amount of the selected developer material to be developed on the photoreceptor;

reading the second value, with the control system and determining if a difference exists between the first and second values;

when a difference exists between the first value and the second value, and when the difference is greater than a selected magnitude, adjusting the setpoint of one of the controllable printing machine components;

measuring one of the plural properties; and

adjusting a magnitude of the second value to accommodate for a change in one of the plural properties.

18. The method of claim 17, wherein said detecting step includes sensing the amount of developer material developed in the selected area of the photoreceptor and generating the first value from sensed information obtained with said sensing step.

19. The method of claim 17, in which the selected developer material is dispensed from said container at a dispensing rate and the dispensing rate is maintained with a motor including an operating parameter, further comprising the step of adjusting the operating parameter when it is determined, with said determining step, that a difference exceeding the selected magnitude exists.

20. The method of claim 17, in which the photoreceptor includes a color development field and the detected amount of developer material includes a developer portion development field, further including the step of adjusting one of the color development field and the developer portion development field when it is determined, with said determining step, that a difference exceeding the selected magnitude exists.

21. The method of claim 20, further comprising the step of obtaining a selected relationship between the color development field and the developer portion development field.

22. A method of controlling a degree to which developer material is developed on a photoreceptor of a printing machine, the printing machine including controllable printing machine components with respective setpoints for changing development of the photoreceptor with the developer material, a control system communicating with selected ones of the controllable printing machine components, and a replaceable cartridge adapted for use with the printing machine, the replaceable cartridge including a container for storing a selected developer material different from a developer material previously in the printing machine and a programmable memory unit communicating with the control system, wherein portions of the selected developer material are removed from the photoreceptor with a cleaning apparatus and the cleaning apparatus includes a cleaning bias, comprising the steps of:

detecting an amount of developer material developed in a selected area of the photoreceptor with the detected amount of developer material being represented by a first value;

the programmable memory unit including a second value reflecting a desired amount of the selected developer material to be developed on the photoreceptor;

reading the second value, with the control system and determining if a difference exists between the first and second values;

when a difference exists between the first value and the second value, and when the difference is greater than a selected magnitude, adjusting the setpoint of one of the controllable printing machine components; and

adjusting the cleaning bias when it is determined, with said determining step, that a difference exceeding the selected magnitude exists.

23. In a printing machine with a photoreceptor for developing an image with developer material, controllable printing machine components including respective setpoints for changing development of the photoreceptor with the developer material, and a control system communicating with selected ones of the controllable printing machine components, the control system detecting an amount of developer material developed in a selected area of the photoreceptor with the detected amount of developer material being represented by a patch value, an improved said control system comprising:

(a) a first replaceable cartridge, adapted for use with the printing machine, said first replaceable cartridge including,

(1) a first container for storing a first selected developer material, and

(2) a first programmable memory unit communicating with the control system and being programmed with a first reference value reflecting a desired amount of the first selected developer material to be developed on the photoreceptor, said control system reading the first reference value and determining if a difference exists between the first reference value and the patch value;

(b) wherein the first reference value of said first replaceable cartridge is electronically coupled to the printing machine during a first time interval;

(c) when a difference exists between the first reference value and the patch value, and when the difference is greater than a selected magnitude, adjusting the setpoint of one of the controllable printing machine components;

(d) a second replaceable cartridge, adapted for use with the printing machine, said second replaceable cartridge including,

(1) a second container for storing a second selected developer material, and

(2) a second programmable memory unit communicating with the control system and being programmed with a second reference value reflecting a desired amount of the second selected developer material to be developed on the photoreceptor, said control system reading the second reference value and determining if a difference exists between the second reference value and the patch value;

(e) wherein the second reference value of said second replaceable cartridge is electronically coupled to the printing machine during a second time interval; and

(f) when a difference exists between the second reference value and the patch value, and when the difference is greater than a selected magnitude, adjusting the setpoint of one of the controllable printing machine components.