Belt driven looper drive

• US 5,513,586 A
• Filed: 11/22/1993
• Issued: 05/07/1996
• Est. Priority Date: 11/22/1993
• Status: Expired due to Term

• Current Assignee: Card-Monroe Corporation
• Original Assignee: Card-Monroe Corporation
• Inventors: Beatty, Paul E., Neely, Marshall A.
• Primary Examiner(s): LEWIS, PAUL
• Application Number:
  US08/155,992
• Time in Patent Office: 897 Days
• Field of Search: 112/80.01, 112/80.5, 112/220, 112/199, 112/475.23, 74/89.2, 74/89.21, 74/89.22, 74/89
• US Class Current: 112/80.01
• CPC Class Codes: D05C 15/22 Loop-catching arrangements, e.g. loopers; Driving mechanisms therefor

Abstract

A tufting machine has a main drive shaft, a looper shaft and parallel to the main shaft, a drive train therebetween in which a spindle supports, on its end, a sprocket which is driven by an endless belt from a wheel on the drive shaft. The other face of the sprocket carries a stroke control lug provided with a orbital crank pin which reciprocates a link connected to a lever on the looper shaft thereby for rocking the looper shaft, rocking the loopers carried by the looper shaft.

Claims

1. A tufting machine having a frame, a transversely extending drive shaft in said frame, and a looper shaft in said frame and disposed in parallel relationship to said drive shaft;

said looper shaft controlling a rocking of said loopers during a tufting operation of said machine, wherein an improvement comprises;

(a) a rotatable spindle journaled in a fixed position on said frame, between said drive shaft and said looper shaft and closer to said looper shaft than to said drive shaft;

(b) a drive member for transmitting power from said drive shaft to said spindle for rotating said spindle;

(c) a link carried by said spindle for being reciprocated in synchronization with a rotation of said drive shaft; and

(d) a lever connected to said link and to said looper shaft for imparting a rocking motion to said looper shaft in synchronization with the reciprocation of said link.

2. The tufting machine defined in claim 1 wherein an axis of said spindle is parallel to axes of said drive shaft and said looper shaft.

3. The tufting machine defined in claim 1 wherein said drive member includes an endless belt passing partially around said drive shaft and partially around said spindle for rotating said spindle.

4. The tufting machine defined in claim 1 wherein said drive member includes a first wheel on said drive shaft, a second wheel on said spindle and an endless belt passing partially around said first wheel and partially around said second wheel.

5. The tufting machine defined in claim 1 wherein said drive member includes a sprocket on an end of said spindle for rotation thereon, a sheave on said drive shaft, an endless flexible belt passing partially around said sheave and partially around said sprocket for driving said sprocket in synchronization with the rotation of said drive shaft, a pivot pin carried in an orbital path by said sprocket when said sprocket is rotated, said pivot pin being connected to said link for imparting said reciprocation to said link.

6. The tufting machine defined in claim 1 further including a pivot pin carried at one end of said spindle for movement in an orbital path about an axis of said spindle upon rotation of said spindle, said pivot pin being received in one end portion of said link for imparting said reciprocation to said link.

7. The tufting machine defined in claim 1 further including a lug on one end of said spindle and connected to said link, and a pivot pin on said lug for being moved in an orbital path when said power is transmitted from said drive shaft to said spindle for imparting said reciprocation to said link.

8. The tufting machine defined in claim 7 further including a belt extending between said drive shaft and said spindle for driving said lug.

9. The tufting machine defined in claim 8 further including a wheel on the one end of said spindle, said wheel carrying said pivot pin through said lug and receiving said power from said drive shaft through said belt.

10. The tufting machine defined in claim 9 wherein said wheel on the one end of said spindle is a sprocket and said belt includes internal teeth for meshing with teeth of said sprocket.

11. The tufting machine defined in claim 1 including a wheel on an end of said spindle, a pivot pin parallel to said spindle for being carried by said wheel in an orbital path about an axis of said spindle, said pin being connected to one end of said link for imparting said rocking motion to said looper shaft.

12. The tufting machine defined in claim 11 wherein said wheel is provided with a radial face having a central opening and including a lug carrying said pin, said lug being removably received against said radial face for rotation with said wheel when said wheel is rotated.

13. The tufting machine defined in claim 1 including a stroke control lug between said spindle and said link for reciprocating said link upon rotation of said spindle.

14. The tufting machine defined in claim 13 including a receiving plate on an end of said spindle, said receiving plate having a radially extending outer face and wherein said lug is removably received on said outer face for rotation thereby, said lug having a pivot pin protruding axially therefrom for being received in an end of said link.

15. A tufting machine for carrying out a tufting operation in which successive tufts are sewn in a backing materials said machine having a frame, a transversely extending drive shaft in an upper portion of said frame and a looper shaft disposed in a lower portion of said frame parallel to said drive shaft for carrying loopers which engage said tufts, wherein an improvement includes a drive train comprising:

(a) a first wheel on said drive shaft;

(b) a second wheel carried for rotation about an axis parallel to said drive shaft and said looper shaft, said second wheel being closer to said looper shaft than to said drive shaft;

(c) an endless belt extending between said first wheel and said second wheel for driving said second wheel upon rotation of said first wheel;

(d) a crank pin carried by said second wheel, said crank pin being offset from said axis of said second wheel for movement in an orbital path about said axis upon rotation of said second wheel;

(e) a link connected to said crank pin for being reciprocated by said crank pin upon rotation of said second wheel; and

(f) a lever protruding transversely from said looper shaft and having a distal end spaced from said looper shaft, said link being connected to said distal end of said lever for transferring a reciprocal motion of said link into a rocking motion of said looper shaft.

16. The tufting machine defined in claim 15 further including a spindle for supporting the rotation of said second wheel, said second wheel being located below said drive shaft and above said looper shaft.

17. The tufting machine defined in claim 16 including a pillow block supporting said spindle for rotation with said second wheel about said axis of said second wheel.

18. The tufting machine defined in claim 17 in which said second wheel is supported for rotation on an end of said spindle and said crank pin is moved in a radial plane of said axis.

19. The tufting machine defined in claim 15 including a stroke control lug removably mounted on a side of said second wheel and said crank pin protrudes from said stroke control lug.

20. The tufting machine defined in claim 19 including an alignment member between said second wheel and said lug for positioning said lug on said second wheel.

21. Process of tufting in which a drive shaft is rotated for producing a tufting operation in a tufting machine wherein loops of yarn are inserted through a backing material and a looper shaft imparts reciprocation to loopers which catch and temporarily hold the loops of yarn after said loops of yarns have been formed, wherein an improvement comprises:

(a) moving a pin in an orbital path about an axis in a timed relationship to a formation of said loops;

locating said pin closer to said looper shaft than to said drive shaft;

(b) translating an orbital movement of said pin into a reciprocating movement; and

(c) imparting said reciprocating motion to said looper shaft for rocking said loopers in synchronization with a rotation of said drive shaft.

22. The process defined in claim 21 including the step of translating the orbital movement of said pin into the reciprocating movement of a link and imparting said reciprocating movement of said link to a lever on said looper shaft for imparting a rocking motion to said looper shaft.

24. The tufting machine defined in claim 22 wherein said lug and said link are replaceable by another lug and link for varying a stroke of said looper shaft.

23. A tufting machine having a frame, a transversely extending drive shaft in said frame, and a looper shaft in said frame and disposed in parallel relationship to said drive shaft, said looper shaft controlling a rocking of loopers during a tufting operation of said machine, wherein an improvement comprises:

(a) a rotatable member in said frame, between said drive shaft and said looper shaft and closer to said looper shaft than to said drive shaft, for rotation about an axis;

(b) a drive member for transmitting power from said drive shaft to said rotatable member for rotating said rotatable member;

(c) a lug carried at one end of said rotatable member for rotation therewith;

(d) a pivot pin protruding from said lug offset from said axis for movement in an orbital path about said axis upon rotation of said rotatable member;

(e) a link, carried by said pivot pin, for being reciprocated in synchronization with a rotation of said drive shaft; and

(f) a lever connected to said link and to said looper shaft for imparting rocking motion to said looper shaft in synchronization with a reciprocation of said link.