Hypodermic needle assembly

• US 5,514,100 A
• Filed: 04/19/1994
• Issued: 05/07/1996
• Est. Priority Date: 08/23/1993
• Status: Expired due to Term

• Current Assignee: Sudha S. Mahurkar Trust
• Original Assignee: Sakharam D. Mahurkar
• Inventors: Mahurkar, Sakharam D.
• Primary Examiner(s): STRIGHT, RONALD K
• Assistant Examiner(s): Wilkens, III, Frank
• Application Number:
  US08/229,811
• Time in Patent Office: 749 Days
• Field of Search: 604/53, 604/158, 604/164, 604/165, 604/188, 604/194, 604/195, 604/196, 604/198, 604/240, 604/242, 128/763-766
• US Class Current: 604/195
• CPC Class Codes: A61B 5/15003 for venous or arterial blood
• CPC Class Codes: A61B 5/150236 Pistons, i.e. cylindrical bodies that sit inside the syringe barrel, typically with an air tight seal, and slide in the barrel to create a vacuum or to expel blood
• CPC Class Codes: A61B 5/150244 Rods for actuating or driving the piston, i.e. the cylindrical body that sits inside the syringe barrel, typically with an air tight seal, and slides in the barrel to create a vacuum or to expel blood
• CPC Class Codes: A61B 5/150389 Hollow piercing elements, e.g. canulas, needles, for piercing the skin
• CPC Class Codes: A61B 5/150526 Curved or bent needles
• CPC Class Codes: A61B 5/150656 semi-automatically triggered, i.e. in which the triggering of the protective sleeve requires a deliberate action by the user, e.g. manual release of spring-biased extension means
• CPC Class Codes: A61B 5/150916 by blocking components, e.g. piston, driving device or fluid passageway
• CPC Class Codes: A61B 5/153 Devices specially adapted for taking samples of venous or arterial blood, e.g. with syringes
• CPC Class Codes: A61B 5/154 Devices using pre-evacuated means
• CPC Class Codes: A61M 2005/3228 the needle being retracted by a member protruding laterally through a slot in the barrel, e.g. double-ended needles
• CPC Class Codes: A61M 5/322 Retractable needles, i.e. disconnected from and withdrawn into the syringe barrel by the piston devices for protecting guide needles in combination with catheters A61M25/0612

Abstract

A needle-syringe assembly, operable in a normal mode and convertible to a retraction mode, comprises an elongated, generally cylindrical barrel, a plunger slidably mounted in the barrel, and a needle holder carrying a hollow needle on the distal end thereof. The barrel forms a hollow nozzle located at the distal end of the barrel. The plunger forms a coaxial cavity extending therethrough, and the plunger includes a helical slot exposing a proximal portion of the coaxial cavity. The needle holder is slidably mounted in the coaxial cavity of the plunger. During the normal mode, a distal portion of the needle holder is engaged within the nozzle by a taper lock. To switch from the normal mode to the retraction mode, the taper lock is disengaged by rotary movement of the plunger relative to the barrel. While preventing rotary movement of the needle holder relative to the barrel, continued rotary movement of the plunger causes a lateral arm of the needle holder to ascend through the helical slot so that the needle holder retracts into the coaxial cavity of the plunger and the needle is concealed.

Claims

1. An over-the-needle catheter assembly operable in a normal mode and convertible to a retraction mode, comprising:

an elongated, generally cylindrical needle chamber forming a hollow nozzle located at the distal end of the needle chamber and opening into the interior of the needle chamber, said needle chamber having a longitudinal slot formed in the cylindrical wall of said needle chamber;

a needle carrier slidably mounted within said needle chamber for movement between a forward position and a retracted position, said needle carrier having a hollow needle mounted thereon, said needle protruding through said nozzle when said needle carrier is in said forward position, said needle being concealed by said needle chamber when said needle carrier is in said retracted position; and

latch means coupled to said needle carrier through said longitudinal slot, said latch means being engaged to said needle chamber to lock said needle carrier in said forward position during the normal mode and being disengaged from said needle chamber during the retraction mode, said latch means securing an over-the-needle catheter to said needle chamber during the normal mode said latch means including a hinge pivotally mounted on said needle carrier, and securing the hub of the over-the-needle catheter to said needle chamber to lock said needle carrier in said forward position during the normal mode.

2. The catheter assembly of claim 1, wherein said hinge disengages the hub of the over-the-needle catheter from said needle chamber during the retraction mode.

3. The catheter assembly of claim 1, wherein said hinge secures the hub of the over-the-needle catheter to the outer surface of said nozzle to lock said needle carrier in said forward position during the normal mode.

4. An over-the-needle catheter assembly operable in a normal mode and convertible to a retraction mode, comprising:

an elongated, generally cylindrical needle chamber forming a hollow nozzle located at the distal end of the needle chamber and opening into the interior of the needle chamber, said needle chamber having a longitudinal slot formed in the cylindrical wall of said needle chamber;

a needle carrier slidably mounted within said needle chamber for movement between a forward position and a retracted position, said needle carrier having a hollow needle mounted thereon, said needle protruding through said nozzle when said needle carrier is in said forward position, said needle being concealed by said needle chamber when said needle carrier is in said retracted position;

an over-the-needle catheter mounted over said nozzle during the normal mode and disengaged from said nozzle during the retraction mode;

a hinge pivotally mounted on said needle carrier through said longitudinal slot, said hinge being engaged to said needle chamber to lock said needle carrier in said forward position during the normal mode and being disengaged from said needle chamber during the retraction mode; and

locking means for locking said needle carrier in said retracted position.

5. The catheter assembly of claim 4, wherein said hinge includes means for securing said over-the-needle catheter to said nozzle during the normal mode.

6. The catheter assembly of claim 5, wherein said securing means secures the hub of the over-the-needle catheter to said nozzle during the normal mode.

7. The catheter assembly of claim 6, wherein said securing means disengages the hub of the over-the-needle catheter from said nozzle during the retraction mode.

8. The catheter assembly of claim 4, wherein said needle chamber includes a linear track in the interior thereof and said needle carrier is slidably mounted on said linear track.

9. The catheter assembly of claim 8, wherein said locking means includes a detente located on said needle carrier which engages with a mating detente located at the proximal end of said linear track.

10. An over-the-needle catheter assembly operable in a normal mode and convertible to a retraction mode, comprising:

an elongated, generally cylindrical needle chamber forming a hollow nozzle located at the distal end of the needle chamber and opening into the interior of the needle chamber, said needle chamber having a longitudinal slot formed in the cylindrical wall of said needle chamber;

a needle carrier slidably mounted within said needle chamber for movement between a forward position and a retracted position, said needle carrier having a hollow needle mounted thereon, said needle protruding through said nozzle when said needle carrier is in said forward position, said needle being concealed by said needle chamber when said needle carrier is in said retracted position;

a hinge pivotally mounted on said needle carrier through said longitudinal slot, said hinge being engaged to said needle chamber to lock said needle carrier in said forward position during the normal mode and being disengaged from said needle chamber during the retraction mode;

locking means for locking said needle carrier in said retracted position; and

a transverse partition disc for dividing said needle chamber into a forward compartment and a rearward compartment with said needle carrier being disposed in said rearward compartment, said forward compartment being in fluid communication with said needle to permit flashback of blood into said forward compartment.

11. The catheter assembly of claim 10, wherein said needle includes a transverse aperture opening into said forward compartment.

12. An over-the-needle catheter assembly operable in a normal mode and convertible to a retraction mode, comprising:

an elongated, generally cylindrical needle chamber forming a hollow nozzle located at the distal end of the needle chamber and opening into the interior of the needle chamber, said needle chamber having a longitudinal slot formed in the cylindrical wall of said needle chamber, said needle chamber having a linear track therein;

a needle carrier slidably mounted on said linear track in the interior of said needle chamber for movement between a forward position and a retracted position, said needle carrier having a hollow needle mounted thereon, said needle protruding through said nozzle when said needle carrier is in said forward position, said needle being concealed by said needle chamber when said needle carrier is in said retracted position;

latch means coupled to said needle carrier through said longitudinal slot, said latch means being engaged to said needle chamber to lock said needle carrier in said forward position during the normal mode and being disengaged from said needle chamber during the retraction mode; and

locking means for locking said needle carrier in said retracted position.

14. The catheter assembly of claim 12, wherein said latch means includes a hinge pivotally mounted on said needle carrier, and wherein said hinge includes means for securing the hub of the over-the-needle catheter to said needle chamber to lock said needle carrier in said forward position during the normal mode.

15. The catheter assembly of claim 12, wherein said needle carrier includes a handle extending through said longitudinal slot and said latch means is connected to said handle, and wherein movement between said forward position and said retracted position is effected by corresponding movement of said handle through said longitudinal slot.

16. The catheter assembly of claim 14, wherein said securing means disengages the hub of the over-the-needle catheter from said needle chamber during the retraction mode.

17. The catheter assembly of claim 12, wherein said locking means includes a detente located on said needle carrier which engages with a mating detente located at the proximal end of said linear track.

13. An over-the-needle catheter assembly operable in a normal mode and convertible to a retraction mode, comprising:

an elongated, generally cylindrical needle chamber forming a hollow nozzle located at the distal end of the needle chamber and opening into the interior of the needle chamber, said needle chamber having a longitudinal slot formed in the cylindrical wall of said needle chamber, said needle chamber having a linear track therein;

a needle carrier slidably mounted on said linear track within said needle chamber for movement between a forward position and a retracted position, said needle carrier having a hollow needle mounted thereon, said needle protruding through said nozzle when said needle carrier is in said forward position, said needle being concealed by said needle chamber when said needle carrier is in said retracted position;

latch means coupled to said needle carrier through said longitudinal slot, said latch means being engaged to said needle chamber to lock said needle carrier in said forward position during the normal mode and being disengaged from said needle chamber during the retraction mode, said latch means securing an over-the-needle catheter to said needle chamber during the normal mode; and

locking means for locking said needle carrier in said retracted position.

18. An over-the-needle catheter assembly operable in a normal mode and convertible to a retraction mode, comprising:

an elongated, generally cylindrical needle chamber forming a hollow nozzle located at the distal end of the needle chamber and opening into the interior of the needle chamber, said needle chamber having a longitudinal slot formed in the cylindrical wall of said needle chamber, said needle chamber having a linear track therein;

a needle carrier slidably mounted on said linear track within said needle chamber for movement between a forward position and a retracted position, said needle carrier having a hollow needle mounted thereon, said needle protruding through said nozzle when said needle carrier is in said forward position, said needle being concealed by said needle chamber when said needle carrier is in said retracted position;

latch means coupled to said needle carrier through said longitudinal slot, said latch means being engaged to said needle chamber to lock said needle carrier in said forward position during the normal mode and being disengaged from said needle chamber during the retraction mode;

locking means for locking said needle carrier in said retracted position, and

a transverse partition disc for dividing said needle chamber into a forward compartment and a rearward compartment with said needle carrier being disposed in said rearward compartment, said forward compartment being in fluid communication with said needle to permit flashback of blood into said forward compartment.

19. The catheter assembly of claim 18, wherein said needle includes a transverse aperture opening into said forward compartment.

20. An over-the-needle catheter assembly operable in a normal mode and convertible to a retraction mode, comprising:

an elongated, generally cylindrical needle chamber forming a hollow nozzle located at the distal end of the needle chamber and opening into the interior of the needle chamber, said needle chamber having a longitudinal slot formed in the cylindrical wall of said needle chamber;

a needle carrier slidably mounted within said needle chamber for movement between a forward position and a retracted position, said needle carrier having a hollow needle mounted thereon, said needle protruding through said nozzle when said needle carrier is in said forward position, said needle being concealed by said needle chamber when said needle carrier is in said retracted position;

latch means coupled to said needle carrier through said longitudinal slot, said latch means being engaged to said needle chamber to lock said needle carrier in said forward position during the normal mode and being disengaged from said needle chamber during the retraction mode, said latch means securing an over-the-needle catheter to said needle chamber during the normal mode;

locking means for locking said needle carrier in said retracted position; and

a transverse partition disc for dividing said needle chamber into a forward compartment and a rearward compartment with said needle carrier being disposed in said rearward compartment, said forward compartment being in fluid communication with said needle to permit flashback of blood into said forward compartment.

21. The catheter assembly of claim 20, wherein said needle includes a transverse aperture opening into said forward compartment.

22. The catheter assembly of claim 21, wherein said needle chamber includes a linear track therein and said needle carrier is slidably mounted on said linear track.

23. The catheter assembly of claim 20, wherein said latch means includes a hinge pivotally mounted on said needle carrier, and wherein said hinge secures the hub of the over-the-needle catheter to said needle chamber to lock said needle carrier in said forward position during the normal mode.

24. The catheter assembly of claim 20, wherein said needle carrier includes a handle extending through said longitudinal slot and said latch means is connected to said handle, and wherein movement between said forward position and said retracted position is effected by corresponding movement of said handle through said longitudinal slot.

25. The catheter assembly of claim 23, wherein said hinge disengages the hub of the over-the-needle catheter from said needle chamber during the retraction mode.

26. The catheter assembly of claim 22, wherein said locking means includes a detente located on said needle carrier which engages with a mating detente located at the proximal end of said linear track.

27. An over-the-needle catheter assembly operable in a normal mode and convertible to a retraction mode, comprising:

a needle chamber forming a hollow nozzle located at the distal end of said needle chamber and opening into the interior of said needle chamber;

a needle carrier carrying a hollow needle on the distal end thereof, said needle carrier being slidably mounted in said needle chamber, said needle carrier detachably engaging said needle chamber with the distal portion of said needle carrier disposed within said nozzle of said needle chamber during the normal mode, said needle protruding through said nozzle when said needle carrier is in said forward position, said needle being concealed by said needle chamber when said needle carrier is in said retracted position;

a hollow tube rotatably mounted within said needle chamber, said needle carrier being disposed within said hollow tube;

an over-the-needle catheter mounted over said nozzle during the normal mode and disengaged from said nozzle during the retraction mode; and

retraction means, responsive to rotation of said hollow tube, for disengaging said needle carrier from said needle chamber to switch the assembly from the normal mode to the retraction mode and for retracting said needle carrier into said hollow tube such that said needle is concealed within said needle chamber.

28. The catheter assembly of claim 27, wherein said retraction means includes retainer means for limiting rotation of said needle carrier relative to needle chamber in response to rotation of said hollow tube relative to said needle chamber.

31. The catheter assembly of claim 27, wherein said needle carrier includes a tapered male luer at the distal end thereof, and wherein said male luer is detachably engaged within said nozzle by a taper lock.

29. An over-the-needle catheter assembly operable in a normal mode and convertible to a retraction mode, comprising:

a needle chamber forming a hollow nozzle located at the distal end of said needle chamber and opening into the interior of said needle chamber;

a needle carrier carrying a hollow needle on the distal end thereof, said needle carrier being slidably mounted in said needle chamber, said needle carrier detachably engaging said needle chamber with the distal portion of said needle carrier disposed within said nozzle of said needle chamber during the normal mode;

a hollow tube rotatably mounted within said needle chamber, said needle carrier being disposed within said hollow tube;

retraction means, responsive to rotation of said hollow tube, for disengaging said needle carrier from said needle chamber to switch the assembly from the normal mode to the retraction mode and for retracting said needle carrier into said hollow tube such that said needle is concealed within said needle chamber; and

said retraction means including retainer means for limiting rotation of said needle carrier relative to needle chamber in response to rotation of said hollow tube relative to said needle chamber, said retraction means including a helical slot in said hollow tube, and said needle carrier including a side arm extending from said needle carrier through said helical slot, rotation of said hollow tube relative to said first chamber disengaging said needle carrier from said nozzle of said needle chamber and guiding said side arm of said needle carrier proximally through said helical slot, thereby retracting said needle carrier into said hollow tube.

30. The catheter assembly of claim 29, wherein said needle chamber includes a longitudinal slot, said side arm extending through said helical slot in said hollow tube and said longitudinal slot in said needle chamber, and wherein rotation of said hollow tube relative to said needle chamber guides said side arm proximally through said helical slot and said longitudinal slot, said longitudinal slot preventing said needle carrier from rotating relative to said needle chamber.

32. The catheter assembly of claim 29, wherein said hollow tube includes a detente, disposed at the proximal end of said helical slot, for engaging said side arm to lock said needle carrier in a retracted position.

33. In an over-the-needle catheter assembly using an elongated needle chamber with a nozzle at the distal end thereof, a needle carrier slidably mounted on a linear track within the needle chamber for movement between a forward position and a retracted position, a needle mounted on the needle carrier, and a latch coupled to the needle carrier through a longitudinal slot in the needle chamber, the method comprising the steps of:

placing a catheter over the nozzle;

engaging the latch to the needle chamber to lock the needle carrier in the forward position;

disengaging the latch from the needle chamber to unlock the needle carrier from the forward position;

retracting the needle carrier on the linear track toward the proximal end of the needle chamber until the needle carrier is in the retracted position;

locking the needle carrier in the retracted position; and

removing the catheter from the nozzle.

34. An over-the-needle catheter assembly operable in a normal mode and convertible to a retraction mode, comprising:

an elongated, generally cylindrical needle chamber forming a hollow nozzle located at the distal end of the needle chamber and opening into the interior of the needle chamber, said needle chamber having a longitudinal slot formed in the cylindrical wall of said needle chamber, said needle chamber having a linear track therein;

a needle carrier slidably mounted within said needle chamber for movement between a forward position and a retracted position, said needle carrier having a hollow needle mounted thereon, said needle protruding through said nozzle when said needle carrier is in said forward position, said needle being concealed by said needle chamber when said needle carrier is in said retracted position;

an over-the-needle catheter mounted over said nozzle during the normal mode and disengaged from said nozzle during the retraction mode;

latch means coupled to said needle carrier through said longitudinal slot, said latch means being engaged to said needle chamber to lock said needle carrier in said forward position during the normal mode and being disengaged from said needle chamber during the retraction mode, said latch means securing said over-the-needle catheter over said nozzle during the normal mode, said latch means being movable to disengage said over-the-needle catheter from said nozzle during the retraction mode while permitting said over-the-needle catheter to be separated from the remainder of the assembly for insertion into a vein of a patient; and

locking means for locking said needle carrier in said retracted position.

35. The catheter assembly of claim 34, wherein said needle chamber includes a linear track therein and said needle carrier is slidably mounted on said linear track.

37. The catheter assembly of claim 34, wherein said latch means includes a hinge pivotally mounted on said needle carrier, and means for securing the hub of the over-the-needle catheter to said needle chamber to lock said needle carrier in said forward position during the normal mode.

38. The catheter assembly of claim 34, wherein said needle carrier includes a handle extending through said longitudinal slot and said latch means is connected to said handle, and wherein movement between forward position and said retracted position is effected by corresponding movement of said handle through said longitudinal slot.

39. The catheter assembly of claim 37, wherein said hinge is means for disengaging the hub of the over-the-needle catheter from said needle chamber during the retraction mode.

40. The catheter assembly of claim 37, wherein said hinge secures the hub of the over-the-needle catheter to the outer surface of said nozzle to lock said needle carrier in said forward position during the normal mode.

41. The catheter assembly of claim 34, further including a transverse partition disc for dividing said needle chamber into a forward compartment and a rearward compartment with said needle carrier being disposed in said rearward compartment, said forward compartment being in fluid communication with said needle to permit flashback of blood into said forward compartment.

42. The catheter assembly of claim 41, wherein said needle includes a transverse aperture opening into said forward compartment.

36. The catheter assembly of 35, wherein said locking means includes a detente located on said needle carrier which engages with a mating detente located at the proximal end of said linear track.