Fixation of orthopedic devices

• US 5,514,137 A
• Filed: 12/06/1993
• Issued: 05/07/1996
• Est. Priority Date: 12/06/1993
• Status: Expired due to Fees

• Current Assignee: Richard D. Coutts
• Original Assignee: Richard D. Coutts
• Inventors: Coutts, Richard D.
• Primary Examiner(s): Pellegrino, Stephen C.
• Assistant Examiner(s): PEFFLEY, MICHAEL F
• Application Number:
  US08/163,908
• Time in Patent Office: 883 Days
• Field of Search: 606/92-95, 606/62, 606/64, 606/77, 606/76
• US Class Current: 606/62
• CPC Class Codes: A61B 17/7098 wherein the implant is permeable or has openings, e.g. fenestrated screw hollow surgical screws A61B17/864
• CPC Class Codes: A61B 17/72 Intramedullary pins, nails or other devices A61B17/744 takes precedence
• CPC Class Codes: A61B 17/7233 with special means of locking the nail to the bone
• CPC Class Codes: A61B 17/7283 with special cross-section of the nail
• CPC Class Codes: A61B 17/80 Cortical plates , i.e. bone plates; Instruments for holding or positioning cortical plates, or for compressing bones attached to cortical plates
• CPC Class Codes: A61B 2017/00004 (bio)absorbable, (bio)resorbable, resorptive for implantable prostheses A61F2210/0004
• CPC Class Codes: A61F 2002/30062 (bio)absorbable, biodegradable, bioerodable, (bio)resorbable, resorptive
• CPC Class Codes: A61F 2210/0004 bioabsorbable
• CPC Class Codes: A61L 24/02 containing inorganic materials
• CPC Class Codes: A61L 24/046 obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds A61L24/043 takes precedence
• CPC Class Codes: C08L 67/00 Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain of polyester-amides C08L77/12; of polyester-imides C08L79/08; Compositions of derivatives of such polymers

Abstract

The present invention relates to methods to provide superior fixation of orthopedic devices within bones, through use of a resorbable cement material. As well, methods to provide temporary fixation of orthopedic devices within bones until the natural bone tissue may ingrow with the device are also disclosed. The methods are broadly applicable to repair of fractures or other divisive or compressive maladies in bones, augmentation of the osteopenic skeleton, and attachment of prostheses.

Claims

1. A method to repair a fractured bone that comprises the steps of:

reaming a canal in the bone to form a longitudinal channel extending from a first end to a second end of the bone, said channel having a proximal opening, a proximal portion and a distal end;

injecting an effective amount of a resorbable cement material into the distal end of the channel;

inserting into the channel an intramedullary rod, having a proximal end and a distal end, such that the distal end of the rod contacts said cement;

allowing said cement to cure thereby anchoring the rod to the bone, such that a bond strength between the rod and the bone is sufficient to withstand physiological loads during a healing period of the fracture until the bone can withstand normal physiological loads without augmentation; and

leaving the intramedullary rod in place for sufficient time to allow the cement to undergo resorption, thereby allowing the rod to loosen so that stress shielding of the bone is reduced.

2. The method of claim 1, wherein the rod is hollow and has an opening in the distal end, and the inserting step precedes the injecting step, wherein the cement is injected through the rod so that the cement extrudes only from the opening in the distal end of the rod.

3. The method of claim 1 or claim 2, wherein the injecting step is accomplished by means of a device for introducing cement, wherein the device is used to inject cement directly into the canal or via the intramedullary rod that has a distal end opening that allows the cement to extrude therefrom.

4. The method of claim 2, wherein the rod further comprises interlocking aiming holes located opposite each other near the proximal end for securing the proximal end and the injecting step precludes discharge of cement through said holes by the use of a bypass nozzle that comprises:

an elongated shaft having a proximal end and a distal end and a lumen extending therebetween, said distal end sized to fit inside a proximal opening on the proximal end of the hollow rod and the shaft extends beyond the location of the aiming holes; and

a connector on the proximal end constructed to receive and engage a feed container for introducing resorbable cement through the lumen.

5. The methods of claims 1 or 2, wherein said rod further comprises a plurality of grooves on the distal end to aid in providing greater contact between the cement and the rod and the insertion step places the grooves in contact with the cement.

6. The method of claim 1, wherein said resorbable cement material is a calcium derivative.

7. The method of claim 6, wherein said calcium derivative is generally composed of hydroxyapatite, orthophosphoric acid, calcium carbonate, and calcium hydroxide formed into a semi-liquid paste with an alkaline solution of sodium hydroxide and water.

8. The method of claim 1, wherein said resorbable cement material is a composition comprising polypropylene fumarate.

9. The method of claim 8, wherein the composition further comprises calcium salt filler, N-vinyl-2-pyrrolidone, and a peroxide or free radical initiator.

10. The method of claim 1, wherein the resorbable cement material comprises a mixture of calcium phosphates.

11. The method of claim 10, wherein the mixture comprises tetracalcium phosphate and dicalcium phosphate.

12. The method of claim 1, wherein said resorbable cement material further contains an active agent, selected from the group consisting of antibiotics, bone growth promoters, vasoactive agents, and other drugs.

13. The method of claim 1, further comprising, after the injecting and inserting steps, drilling a hole in the proximal end of the bone through the rod and inserting an interlocking device therethrough.

14. The method of claim 1, wherein said bone is selected from the group consisting of a femur, a tibia, a humerus, a radius, and an ulna.

15. A method to fix an orthopedic implant in a bone, comprising:

preparing the bone for implant insertion;

reaming a hole in the prepared bone, such that at least a portion of the cancellous tissue of the bone is exposed, said hole sized for the implant;

applying an effective amount of a resorbable cement, such that said cement provides contact surfaces between only a first portion of the implant that is in contact with the cancellous tissue of the bone; and

allowing the cement to cure within the bone, such that fixation occurs between said first portion of the implant and a portion of the cancellous tissue of the bone through the cement and the contact surfaces, such that the fixation obtained is of sufficient strength to withstand physiological loads until fixation occurs by osteogenic growth between the bone and a second portion of the implant.

16. The method of claim 15, wherein the implant has a proximal end and a distal end, and a bore extending therebetween, and the inserting step precedes the applying step, wherein, in the applying step, the resorbable cement material is injected through the bore.

17. The method of claim 15, wherein the applying step comprises deploying the resorbable cement material onto the exposed cancellous tissue and onto the implant.

18. The method of claim 15, wherein said resorbable cement material is a calcium derivative.

19. The method of claim 18, wherein said calcium derivative is generally composed of hydroxyapatite, orthophosphoric acid, calcium carbonate, and calcium hydroxide formed into a paste with an alkaline solution of sodium hydroxide and water.

20. The method of claim 15, wherein said resorbable cement material is a composition comprising polypropylene fumarate.

21. The method of claim 20, wherein the composition further comprises calcium salt filler, N-vinyl-2-pyrrolidone, and a peroxide or free radical initiator.

22. The method of claim 15, wherein the resorbable cement material comprises a mixture of calcium phosphates.

23. The method of claim 22, wherein the mixture comprises tetracalcium phosphate and dicalcium phosphate.

24. The method of claim 15 or any one of claims 18 through 23, wherein said resorbable cement material further contains an active agent, selected from the group consisting of antibiotics, bone growth promoters, vasoactive agents, and other drugs.

25. The method of claim 15 or 16, wherein said implant has a substantially tubular structure.

26. The method of claim 25, wherein said implant is an intramedullary rod.

27. The method of claim 15, wherein said implant further comprises a plurality of grooves on the distal end to aid in providing greater contact between the cement and the implant and the fixation occurs between the implant and the bone through contact between the grooves and the cement.

28. The method of claim 15, wherein a cement introducer device is used in the applying step for injecting the resorbable cement.

29. The method of claim 26, wherein the rod has a proximal end and a distal end and a bore extending therebetween and the applying step further comprises injecting cement through said bore.

30. The method of claim 29, wherein the rod further comprises the interlocking aiming holes of claim 4 and the method further comprises the use of the bypass nozzle of claim 4 in the applying step.

31. A method to repair a comminuted fracture in a bone, comprising:

providing a bone having a comminuted fracture comprising one or more fragments each said fragment being separated by a space from a main portion of said bone;

applying a resorbable cement to said space; and

pushing each said fragment into a proper alignment with the main portion of said bone thereby substantially eliminating said space and forming a bond between said cement, said fragments, and said main portion of said bone.

32. The method of claim 31, further comprising the step of, after pushing step, holding said fragments and said main portion of said bone together.

33. The method of claim 32, wherein said holding step further comprises fitting plates around said fracture and screwing said plates to said bone.

34. The method of claim 32, wherein said holding step further comprises wrapping said fracture with circlage.

35. A method to inject cement into a cavity within a bone, comprising:

reaming a canal in the bone to form a longitudinal channel extending from a first end of the bone to a second end of the bone, said channel having a proximal opening, a proximal portion, and a distal end;

inserting a cement introducer device into the canal, wherein said introducer device comprises;

an elongate flexible shaft having a proximal end and a distal end and a lumen extending therebetween;

a connector on the proximal end for attaching a feed container containing a resorbable cement; and

a feed container attached to said connector containing resorbable cement, said feed container having means for pushing said cement from said container through said lumen and out the distal end of said shaft, and wherein said flexible shaft is inserted into said channel; and

injecting cement from said cement introducer device through said flexible shaft into said channel.

36. The method of claim 35, further comprising:

inserting an intramedullary rod through said flexible shaft that has been inserted into said channel;

withdrawing said flexible shaft, thereby leaving said intramedullary rod in said channel; and

allowing said cement to cure, thereby fixing said intramedullary rod to the bone.