Proximity sensor utilizing polymer piezoelectric film

• US 5,515,341 A
• Filed: 09/14/1993
• Issued: 05/07/1996
• Est. Priority Date: 09/14/1993
• Status: Expired due to Fees

• Current Assignee: Measurement Specialties Limited (TE Connectivity Limited)
• Original Assignee: The Whitaker Corporation (Meggitt PLC)
• Inventors: Casciotti, Albert, Toda, Minoru, Park, Kyung T.
• Primary Examiner(s): ELDRED, JOHN W
• Application Number:
  US08/121,392
• Time in Patent Office: 966 Days
• Field of Search: 367/140, 367/157, 367/907, 367/908, 367/909, 310/800, 310/322, 310/324, 340/904, 340/435
• US Class Current: 367/140
• CPC Class Codes: B06B 1/0688 with foil-type piezoelectric elements, e.g. PVDF
• CPC Class Codes: G01D 11/245 Housings for sensors
• CPC Class Codes: G01D 5/48 using wave or particle radiation means G01D5/26 takes precedence
• CPC Class Codes: G01S 15/02 using reflection of acoustic waves G01S15/66 takes precedence
• CPC Class Codes: G01S 15/87 Combinations of sonar systems
• CPC Class Codes: G01S 15/931 of land vehicles
• CPC Class Codes: G01S 2015/938 in the bumper area radar in bumper area G01S2013/93275; bumper with obstacle sensor of electric or electronic type B60R19/483
• CPC Class Codes: G01S 7/521 Constructional features
• CPC Class Codes: G01S 7/524 Transmitters
• CPC Class Codes: G10K 9/125 with a plurality of active elements
• CPC Class Codes: Y10S 310/80 Piezoelectric polymers, e.g. PVDF
• CPC Class Codes: Y10S 367/908 Material level detection, e.g. liquid level
• CPC Class Codes: Y10S 367/909 Collision avoidance

Abstract

A transducer assembly for a proximity sensor which comprises an elongated polymer piezoelectric film (16). The film is supported as an elongated series of arcuate segments which are curved in the same direction and have the same radius of curvature. Electrodes (18) on both sides of the piezoelectric film form opposed pairs, each pair being associated with a respective arcuate segment. The electrodes are utilized for applying a varying electric field across the thickness of the film to cause an ultrasonic acoustic wave to be radiated from the film.

Claims

1. A proximity sensing system comprising:

three transducer assemblies (64, 66,

     68) each including;

a) an elongated polymer piezoelectric film;

b) means for supporting said film as an elongated series of arcuate segments, all of said segments having the same predetermined radius of curvature and all of said segments being curved in the same direction; and

c) means for applying a varying electric field across the thickness of said film within each of said arcuate segments to cause an ultrasonic acoustic wave to be radiated from said film;

means for mounting said transducer assemblies with their major axes lying substantially in a single plane so that there is a central transducer assembly and two flanking transducer assemblies equally spaced from said central transducer assembly, the two flanking transducer assemblies being oppositely angled each toward the central transducer assembly, whereby the acoustic waves radiated from the three transducer assemblies overlap as they travel away from the transducer assemblies;

means (80) for sensing an acoustic wave impinging on said transducer assembly films which is a reflection of the radiated acoustic waves from a remote object and generating an electrical signal representative thereof; and

means (82) utilizing said electric signal for determining the distance of said object from the system.

2. A proximity sensing system comprising:

three transducer assemblies (70, 72,

     74) each including;

a) an elongated polymer piezoelectric film; and

b) means for supporting said film as an elongated series of arcuate segments, all of said segments having the same predetermined radius of curvature and all of said segments being curved in the same direction;

means for mounting said transducer assemblies with their major axes lying substantially in a single plane so that there is a central transducer assembly (70) and two flanking transducer assemblies (72,

     74) equally spaced from said central transducer assembly, the two flanking transducer assemblies being oppositely angled each toward the central transducer assembly;

means for applying a varying electric field across the thickness of said film within each of said arcuate segments of each of the flanking transducer assemblies to cause ultrasonic acoustic waves to be radiated from said flanking transducer assemblies, the radiated acoustic waves overlapping as they travel away from the flanking transducer assemblies;

means (80) for sensing an acoustic wave impinging on said central transducer assembly film which is a reflection of the radiated acoustic waves from a remote object and generating an electrical signal representative thereof; and

means (82) utilizing said electrical signal for determining the distance of said object from the system.

3. A transducer assembly for a proximity sensor, comprising:

an elongated polymer piezoelectric film (16);

a pattern of electrodes (18) formed as conductive areas on both sides of said film, the conductive areas on each side of said film being spaced apart and each having an associated conductive area on the other side of said film directly across the thickness of the film to form a series of spaced opposed pairs of electrodes;

a rigid backing member (22) having a pair of narrow parallel support surfaces (24,

     26) each shaped as an elongated series of arcuate segments, all of said arcuate segments having the same predetermined radius of curvature and all being curved in the same direction, and a further surface region (28) between said pair of support surfaces and displaced below said pair of support surfaces;

a rigid cover member (30) having a holding surface shaped complementarily to said pair of backing member support surfaces and a plurality of spaced apertures (34) adapted for alignment with the spaced opposed pairs of electrodes of said film; and

means (46) for securing said cover member to said backing member with said film therebetween so that the film is tightly gripped between the cover member holding surface and the backing member support surfaces with the cover member apertures each in registry with a respective opposed pair of electrodes of the film.