Three level pulse width modulated inverter for an electric vehicle

• US 5,517,401 A
• Filed: 12/12/1994
• Issued: 05/14/1996
• Est. Priority Date: 02/07/1992
• Status: Expired due to Fees

• Current Assignee: Fuji Electric Company Limited (Fuji Electric Systems Company Limited)
• Original Assignee: Fuji Electric Company Limited (Fuji Electric Systems Company Limited)
• Inventors: Fujita, Kouetsu, Kinoshita, Shigenori, Yanase, Takao
• Primary Examiner(s): Sterrett, Jeffrey L.
• Application Number:
  US08/355,325
• Time in Patent Office: 519 Days
• Field of Search: 363/41, 363/132 , 363/98
• US Class Current: 363/98
• CPC Class Codes: B60L 15/007 Physical arrangements or structures of drive train converters specially adapted for the propulsion motors of electric vehicles
• CPC Class Codes: B60L 2240/526 Operating parameters
• CPC Class Codes: B60L 2240/527 Voltage
• CPC Class Codes: B60L 50/51 characterised by AC-motors
• CPC Class Codes: H02M 7/487 Neutral point clamped inverters
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

An inverter converting by using semiconductor power switching devices a DC voltage supplied from a main battery to an AC voltage supplied to an AC motor. Unipolar switching devices such as MOSFETs are used as the power switching devices. The power switching devices are controlled so that the output voltage of the inverter is composed of pulses taking three levels in the operation range of high output power. This makes it possible to reduce the stationary loss and switching loss of the switching devices, and to increase the efficiency of the inverter.

Claims

1. An inverter for an electric vehicle which converts a DC voltage supplied from a main battery having a voltage V₀ to an AC voltage to be supplied to a motor, said inverter comprising:

a voltage divider connectable to the main battery and having three output terminals including a first terminal, a second terminal and a middle terminal, said voltage divider producing a voltage of V₀ /2 across the first terminal and the middle terminal, and a voltage V₀ /2 across the second terminal and the middle terminal;

a first upper arm including a first switching device and a second switching device;

a first lower arm including a third switching device and a fourth switching device, said first, second, third and fourth switching devices being connected in series, and a connecting point of said second and third switching devices being connected to a U-phase output line;

a second upper arm including a fifth switching device and a sixth switching device;

a second lower arm including a seventh switching device and an eighth switching device, said fifth, sixth, seventh and eighth switching device being connected in series, and a connecting point of said sixth and seventh switching devices being connected to a V-phase output line;

a third upper arm including a ninth switching device and a tenth switching element;

a third lower arm including a eleventh switching device and a twelfth switching device, said ninth, tenth, eleventh and twelfth switching device being connected in series, and a connecting point of said tenth and eleventh switching devices being connected to a W-phase output line;

a first diode connected between the middle terminal of said voltage divider and a connecting point of said first and second switching devices;

a second diode connected between the middle terminal of said voltage divider and a connecting point of said third and fourth switching devices;

a third diode connected between the middle terminal of said voltage divider and a connecting point of said fifth and sixth switching devices;

a fourth diode connected between the middle terminal of said voltage divider and a connecting point of said seventh and eighth switching devices;

a fifth diode connected between the middle terminal of said voltage divider and a connecting point of said ninth and tenth switching devices;

a sixth diode connected between the middle terminal of said voltage divider and a connecting point of said eleventh and twelfth switching devices;

detecting means for detecting a voltage across two output lines of said inverter; and

control means for pulse width modulation control switching of said first to twelfth switching devices for selectively controlling the line-to-line voltages of said inverter for a two-level mode or a three-level mode of operation, said line-to-line voltage being ±

V₀ /2 and 0 in said two-level mode, and being ±

V₀, +V₀ /2 and 0 in said three-level mode, said control means being responsive to said detecting means for controlling said inverter to be in the two-level mode of operation when the line-to-line voltage detected by said detecting means is lower than a predetermined reference voltage, and to be in the three-level mode when the line-to-line voltage detected by said detecting means is higher than the predetermined reference voltage.

2. The inverter as claimed in claim 1, wherein said control means turns on and off said second, seventh and eighth switching devices at the same time to produce a positive portion of said line-to-line voltage between said U-phase output terminal and said V-phase output terminal, and turns on and off said third, fifth and sixth switching devices at the same time to produce a negative portion of said line-to-line voltage between said U-phase output terminal and said V-phase output terminal in said two-level mode.

3. The inverter as claimed in claim 1, wherein said control means controls said first to twelfth switching devices so that an effective voltage of a fundamental wave of a line-to-line voltage of said inverter is less than √

3V_o/( 4√

2).

4. The inverter as claimed in claim 1, wherein said voltage divider comprises two capacitors connected in series across the main battery.