Sealed relay device

• US 5,519,370 A
• Filed: 03/04/1994
• Issued: 05/21/1996
• Est. Priority Date: 03/28/1991
• Status: Expired due to Term

• Current Assignee: Tyco Electronics Corporation (TE Connectivity Ltd. (United Kingdom))
• Original Assignee: Kilovac Corp. (Johnson Controls International plc)
• Inventors: Kenney, Bruce A., Perreira, G. Stephen, Kutin, Richard L.
• Primary Examiner(s): DONOVAN, LINCOLN D
• Application Number:
  US08/205,526
• Time in Patent Office: 809 Days
• Field of Search: 335/151-154, 335/78-86, 335/128, 335/129, 200/144 B, 200/218, 200/123, 200/124, 200/125
• US Class Current: 335/154
• CPC Class Codes: H01H 1/50 Means for increasing contact pressure, preventing vibration of contacts, holding contacts together after engagement, or biasing contacts to the open position
• CPC Class Codes: H01H 2050/025 containing inert or dielectric gasses, e.g. SF6, for arc prevention or arc extinction
• CPC Class Codes: H01H 3/001 Means for preventing or breaking contact-welding
• CPC Class Codes: H01H 33/596 for interrupting dc
• CPC Class Codes: H01H 33/66 Vacuum switches
• CPC Class Codes: H01H 50/023 Details concerning sealing, e.g. sealing casing with resin
• CPC Class Codes: H01H 50/546 for contactors having bridging contacts
• CPC Class Codes: H01H 51/06 Armature is movable between two limit positions of rest and is moved in one direction due to energisation of an electromagnet and after the electromagnet is de-energised is returned by energy stored during the movement in the first direction, e.g. by using a spring, by using a permanent magnet, by gravity
• CPC Class Codes: H01H 51/28 Relays having both armature and contacts within a sealed casing outside which the operating coil is located, e.g. contact carried by a magnetic leaf spring or reed H01H51/27 takes precedence
• CPC Class Codes: H01H 9/30 Means for extinguishing or preventing arc between current-carrying parts
• CPC Class Codes: H01H 9/443 using permanent magnets

Abstract

A sealed relay of the high-vacuum type, or which may be backfilled with a dielectric gas such as hydrogen-nitrogen mixture for improved arc suppression when switching high-voltage d-c currents. The relay uses controlled fixed contacts which enable use of a reduced-diameter disk-shaped movable contact. Thus permitting optimal placement of external arc-supporting permanent magnets on a ceramic relay housing in close proximity to the enclosed fixed and movable contacts. A staggered or offset positioning of the fixed contacts makes the relay polarity insensitive for bidirectional switching of high-voltage d-c currents.

Claims

1. A sealed relay, comprising:

a housing defining a sealed chamber, at least a portion of the housing being made of a dielectric material;

a pair of spaced-apart fixed contacts secured to and extending through the dielectric housing portion into the sealed chamber, the fixed contacts having inner portions extending toward each other and terminating in flat contact surfaces;

an electromagnetically activated armature assembly mounted on the housing within the sealed chamber, the assembly having an armature shaft with a terminal end portion, and a movable contact connected to the armature shaft adjacent the terminal end portion, the armature assembly being movable between a first position in which the movable contact is spaced from the fixed contacts, and a second position in which the movable contact is positioned against the fixed contacts to complete a conductive path therebetween;

the terminal end portion being arranged for overtravel beyond the movable contact in the second position to provide an impact contact-breaking force when travel from the second position to the first position is initiated; and

a pair of parallel and spaced-apart permanent magnets secured to opposite external side surfaces of the housing adjacent the flat contact surfaces of the respective fixed contacts, the magnets being on opposite sides of and substantially equidistantly spaced from a central plane extending therebetween, the fixed contacts being offset on opposite sides of the central plane.

6. The relay of claim 1 in which each fixed contact has secured thereto an insulated ring spaced from the flat contact surface.

7. The relay of claim 1 in which the movable contact is a disk having a diameter substantially equal to a circle which encloses the flat contact surfaces of the fixed contacts.

8. The relay of claim 7 wherein the flat contact surfaces of the fixed contacts are circular.

9. The relay of claim 8 in which the magnet-mounting external side surfaces of the housing are flat, and the sealed chamber is filled with an insulating gas.

10. The relay of claim 9 in which all movable components of the armature assembly are enclosed in the sealed chamber.

2. The relay defined in claim i in which the magnet-mounting external side surfaces of the housing are flat.

3. The relay defined in claim 2 in which the sealed chamber is evacuated to a high vacuum.

4. The relay defined in claim 2 in which the sealed chamber is filled with an insulating gas.

5. The relay defined in claim 4 wherein the insulating gas is a mixture of hydrogen and nitrogen.