Circuit breaker using bimetal of thermal-magnetic trip to sense current

• US 5,519,561 A
• Filed: 11/08/1994
• Issued: 05/21/1996
• Est. Priority Date: 11/08/1994
• Status: Expired due to Term

• Current Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Wood, David M., Mrenna, Stephen A., Mackenzie, Raymond W.
• Primary Examiner(s): Young, Brian K.
• Assistant Examiner(s): SHERRY, MICHAEL JUDE
• Application Number:
  US08/336,391
• Time in Patent Office: 560 Days
• Field of Search: 361/42, 361/46-50, 361/93, 361/99, 361/103, 361/105, 337/3, 337/13, 337/16, 337/107-110
• US Class Current: 361/105
• CPC Class Codes: H02H 1/0015 Using arc detectors

Abstract

In a circuit breaker having a thermal-magnetic trip, the voltage across the bimetal is used to sense load currents. This voltage signal representative of current through the bimetal can be used as an input to an arcing fault detector. The signal is converted to a bandwidth limited di/dt signal. If the magnitude of the di/dt signal exceeds a threshold indicative of the onset of an arc a predetermined number of times within a given interval, the circuit breaker is tripped. The voltage across the bimetal can also be used in other devices requiring a measure of load current such as, for example, a meter or an overcurrent alarm.

Claims

1. A circuit breaker for protecting an ac electrical system from overcurrents and arcing faults comprising:

separable contacts connected in series with said electrical system;

a trip mechanism opening said separable contacts when actuated;

an overcurrent detector including a bimetal responsive to selected overcurrent conditions in said electrical system for actuating said trip mechanism; and

an arcing fault detector comprising means for sensing voltage across said bimetal representative of current flowing through the bimetal, and arc responsive means actuating said trip mechanism in response to predetermined conditions of said current indicative of an arcing fault.

2. The circuit breaker of claim 1 wherein said arc responsive means includes means detecting step increases in said current represented by said voltage across said bimetal, and trigger means actuating said trip mechanism in response to a predetermined number of step increases in said current represented by said voltage across said bimetal in a given time interval.

3. The circuit breaker of claim 2 wherein said means detecting step increases in said current represented by said voltage across said bimetal comprises band pass filter means generating a bandwidth limited di/dt signal and means comparing a magnitude of said bandwidth limited di/dt signal to a selected threshold, and wherein said trigger means comprises counting means incrementing a count each time the magnitude of said bandwidth limited di/dt signal exceeds said threshold, means generating an actuation signal which actuates said trip mechanism when said count reaches said predetermined number, and means repetitively initiating timing of said given interval on a first count of said counting means and resetting said counting means at the end of said given interval.

4. The circuit breaker of claim 3 wherein said predetermined number is 2 and said given interval is about one second.

5. The circuit breaker of claim 3 wherein said trigger means includes a power supply generating a supply voltage for operating said trigger means and means resetting said counting means when said supply voltage is below a predetermined value.

6. A circuit breaker for protecting an electrical system comprising:

separable contacts connected in series with said electrical system;

a trip mechanism opening said separable contacts when actuated;

an overcurrent detector including a bimetal responsive to selected overcurrent conditions in said electrical system for actuating said trip mechanism; and

response means comprising means sensing voltage across said bimetal representative of current flowing through said bimetal and means responsive to said voltage.

7. The circuit breaker of claim 6 wherein said means responsive to said voltage across said bimetal representative of current through the bimetal comprises arc response means actuating said trip mechanism in response to predetermined conditions of said current indicative of an arcing fault.

8. The circuit breaker of claim 6 wherein said means responsive to said voltage across said bimetal representative of current through the bimetal comprises a meter providing an indication of a magnitude of said current.

9. The circuit breaker of claim 6 wherein said means responsive to said voltage across said bimetal representative of current through the bimetal comprises overcurrent indicating means.