Energy absorbing rearview mirror assembly

• US 5,521,760 A
• Filed: 07/11/1994
• Issued: 05/28/1996
• Est. Priority Date: 07/11/1994
• Status: Expired due to Term

• Current Assignee: Donnelly Corporation (Magna International Incorporated)
• Original Assignee: Donnelly Corporation (Magna International Incorporated)
• Inventors: De Young, Harold W., Veldman, Roger L., Agrawal, Raj K.
• Primary Examiner(s): Dzierzynski, Paul M.
• Assistant Examiner(s): SIKDER, MOHAMMAD YUNUS
• Application Number:
  US08/273,491
• Time in Patent Office: 687 Days
• Field of Search: 359/601-602, 359/603, 359/604, 376/320, 358/848
• US Class Current: 359/601
• CPC Class Codes: B60R 1/086 using a mirror angularly movable between a position of use and a non-glare position reflecting a dark field to the user, e.g. situated behind a transparent glass used as low-reflecting surface; Wedge-shaped mirrors

Abstract

A safety-enhanced, inside rearview mirror assembly for vehicles of the type adapted for movement between day and night positions to reduce reflected glare is disclosed. The assembly includes an energy/impact absorbing plate selected to have predetermined thickness, stiffness, cracking/permanent deformation resistance, and galvanic action passivity positioned between the glass mirror element and the day/night actuator within the mirror case. The plate absorbs the actuator impact energy should the day/night actuator be caused to impact the rear of the glass mirror element when the front of the inside rearview mirror assembly is contacted by an air bag during deployment in an accident and substantially reduces damaging protrusion of glass shards which otherwise could puncture and impair proper operation of the air bag. The plate may be spaced from the rear of the mirror element, or adhered to the mirror element preferably with a flexible, resilient adhesive laminate which doubles as an anti-scatter layer. The plate avoids significant affects on the weight, vibration, and mirror case construction without degrading the light reflective layer.

Claims

1. An energy absorbing, prismatic rearview mirror assembly for use on the interior of a vehicle of the type equipped with an air bag/supplemental occupant restraint system, said assembly comprising:

a mirror case having a peripheral rim defining an opening in said case;

a prismatic, glass mirror element mounted within said mirror case, said mirror element having a front surface adjacent said rim and a rear surface facing the interior of said mirror case;

a light reflective layer on said rear surface of said mirror element;

a day/night actuator mounted within said mirror case adjacent said rear surface of said mirror element, said actuator being movable to move said mirror element between a day position in which light is reflected from said reflective layer to a viewer and a night position in which a reduced amount of light is reflected from said front surface of said mirror element to a viewer;

a support arm mounted on said actuator to support said assembly on the vehicle;

an anti-scatter layer on said rear surface of said mirror element; and

an energy absorbing plate for protecting said mirror element in the event of contact by said actuator caused by deployment of an air bag within the vehicle, said plate being located within said mirror case at a position to the rear of said rear surface of said mirror element and between said actuator and said rear surface of said anti-scatter layer, said actuator and support arm being spaced to the rear of said plate, said plate selected to have a sufficient thickness, stiffness and resistance to cracking and permanent deformation to absorb/disperse energy in the event an impact from the direction of said front surface of said mirror element by a deployed air bag within the vehicle causes fracture of said mirror element by said actuator when said assembly is mounted in a vehicle,

2. The mirror assembly of claim 1 wherein said plate is adhered to said anti-scatter layer on said mirror element.

3. The mirror assembly of claim 2 wherein said plate is adhered by a layer of material having opposed adhesive surfaces.

4. The mirror assembly of claim 3 wherein said adhering layer is a tackified acrylic laminating adhesive.

5. The mirror assembly of claim 2 wherein said plate is made of polymeric plastics or metals.

9. The mirror assembly of claim 2 wherein said plate is metal having a pacifying, non-conductive coating thereon.

10. The mirror assembly of claim 1 wherein said rear surface of said mirror element has a predetermined peripheral configuration, said plate having a configuration smaller than said predetermined peripheral configuration.

11. The mirror assembly of claim 1 wherein said plate is smaller than said mirror element and is sufficiently large to cover the area intermediate said actuator and said mirror element.

14. The mirror assembly of claim 1 wherein said mirror case is molded from a polymeric material and includes a peripheral wall having said rim thereon, and a rear wall spaced behind said rim to define a hollow interior within said case;

said actuator being pivotally mounted within said hollow interior adjacent to said plate.

6. An energy absorbing, prismatic rearview mirror assembly for use on the interior of a vehicle of the type equipped with an air bag/supplemental occupant restraint system, said assembly comprising:

a mirror case having a peripheral rim defining an opening in said case;

a prismatic, glass mirror element mounted within said mirror case, said mirror element having a front surface adjacent said rim and a rear surface facing the interior of said mirror case;

a light reflective layer on said rear surface of said mirror element;

a day/night actuator mounted within said mirror case adjacent said rear surface of said mirror element, said actuator being movable to move said mirror element between a day position in which light is reflected from said reflective layer to a viewer and a night position in which a reduced amount of light is reflected from said front surface of said mirror element to a viewer;

a support arm mounted on said actuator to support said assembly on the vehicle;

an anti-scatter layer on said rear surface of said mirror element; and

an energy absorbing plate for protecting said mirror element in the event of contact by said actuator caused by deployment of an air bag within the vehicle, said plate being located within said mirror case between said actuator and said rear surface of said anti-scatter layer, said plate selected to have a sufficient thickness, stiffness and resistance to cracking and permanent deformation to absorb/disperse energy in the event an impact from the direction of said front surface of said mirror element by a deployed air bag within the vehicle causes fracture of said mirror element by said actuator when said assembly is mounted in a vehicle;

said plate being adhered to said anti-scatter layer on said mirror element, and being made of polymeric plastics or metals;

said said polymeric plastic or metals consist of nylon, glass-filled polybutylene terephthalate, aluminum, steel, stainless steel, titanium, or metal alloys.

7. An energy absorbing, prismatic rearview mirror assembly for use on the interior of a vehicle of the type equipped with an air bag/supplemental occupant restraint system, said assembly comprising:

a mirror case having a peripheral rim defining an opening in said case;

a prismatic, glass mirror element mounted within said mirror case, said mirror element having a front surface adjacent said rim and a rear surface facing the interior of said mirror case;

a light reflective layer on said rear surface of said mirror element;

a day/night actuator mounted within said mirror case adjacent said rear surface of said mirror element, said actuator being movable to move said mirror element between a day position in which light is reflected from said reflective layer to a viewer and a night position in which a reduced amount of light is reflected from said front surface of said mirror element to a viewer;

a support arm mounted on said actuator to support said assembly on the vehicle;

an anti-scatter layer on said rear surface of said mirror element; and

an energy absorbing plate for protecting said mirror element in the event of contact by said actuator caused by deployment of an air bag within the vehicle, said plate being located within said mirror case between said actuator and said rear surface of said anti-scatter layer, said plate selected to have a sufficient thickness, stiffness and resistance to cracking and permanent deformation to absorb/disperse energy in the event an impact from the direction of said front surface of said mirror element by a deployed air bag within the vehicle causes fracture of said mirror element by said actuator when said assembly is mounted in a vehicle;

said plate being adhered to said anti-scatter layer on said mirror element, and being selected from the group of materials consisting of polymeric plastics and metals;

said plate being metal and including a pacifying, non-conductive coating thereon.

8. The mirror assembly of claim 7 wherein said plate is aluminum having an epoxy coating thereon.

12. An energy absorbing, prismatic rearview mirror assembly for use on the interior of a vehicle of the type equipped with an air bag/supplemental occupant restraint system, said assembly comprising:

a mirror case having a peripheral rim defining an opening in said case;

a prismatic, glass mirror element mounted within said mirror case, said mirror element having a front surface adjacent said rim and a rear surface facing, the interior of said mirror case;

a light reflective layer on said rear surface of said mirror element;

a day/night actuator mounted within said mirror case adjacent said rear surface of said mirror element, said actuator being movable to move said mirror element between a day position in which light is reflected from said reflective layer to a viewer and a night position in which a reduced amount of light is reflected from said front surface of said mirror element to a viewer;

a support arm mounted on said actuator to support said assembly on the vehicle;

an anti-scatter layer on said rear surface of said mirror element; and

an energy absorbing plate for protecting said mirror element in the event of contact by said actuator caused by deployment of an air bag within the vehicle, said plate being located within said mirror case between said actuator and said rear surface of anti-scatter layer, said plate selected to have a sufficient thickness, stiffness and resistance to cracking and permanent deformation to absorb/disperse energy in the event an impact from the direction of said front surface of said mirror element by a deployed air bag within the vehicle causes fracture of said mirror element by said actuator when said assembly is mounted in a vehicle;

said plate being mounted within said mirror case and spaced rearwardly of said rear surface of said mirror element.

13. An energy absorbing, prismatic rearview mirror assembly for use on the interior of a vehicle of the type equipped with an air bag/supplemental occupant restraint system, said assembly comprising:

a mirror case having a peripheral rim defining an opening in said case;

a prismatic, glass mirror element mounted within said mirror case, said mirror element having a front surface adjacent said rim and a rear surface facing the interior of said mirror case;

a light reflective layer on said rear surface of said mirror element;

a day/night actuator mounted within said mirror case adjacent said rear surface of said mirror element, said actuator being movable to move said mirror element between a day position in which light is reflected from said reflective layer to a viewer and a night position in which a reduced amount of light is reflected from said front surface of said mirror element to a viewer;

a support arm mounted on said actuator to support said assembly on the vehicle;

an anti-scatter layer on said rear surface of said mirror element; and

an energy absorbing plate for protecting said mirror element in the event of contact by said actuator caused by deployment of an air bag within the vehicle, said plate being located within said mirror case between said actuator and said rear surface of said anti-scatter layer, said plate selected to have a sufficient thickness, stiffness and resistance to cracking and permanent deformation to absorb/disperse energy in the event an impact from the direction of said front surface of said mirror element by a deployed air bag within the vehicle causes fracture of said mirror element by said actuator when said assembly is mounted in a vehicle;

said anti-scatter layer being selected from the group consisting essentially of a hot-melt polymeric coating, a plastisol, a tape, a film, a tape having opposed adhesive surfaces, a film having opposed adhesive surfaces, and a flexible, resilient polymeric material having opposed adhesive surfaces.

15. An energy absorbing, prismatic rearview mirror assembly for use on the interior of a vehicle of the type equipped with an air bag/supplemental occupant restraint system, said assembly comprising:

a mirror case having a peripheral rim defining an opening in said case;

a prismatic, glass mirror element mounted within said mirror case, said mirror element having a front surface adjacent said rim and a rear surface facing the interior of said mirror case;

a light reflective layer on said rear surface of said mirror element;

a day/night actuator mounted within said mirror case adjacent said rear surface of said mirror element, said actuator being movable to move said mirror element between a day position in which light is reflected from said reflective layer to a viewer and a night position in which a reduced amount of light is reflected from said front surface of said mirror element to a viewer;

a support arm mounted on said actuator to support said assembly on the vehicle;

an anti-scatter layer on said rear surface of said mirror element; and

an energy absorbing plate for protecting said mirror element in the event of contact by said actuator caused by deployment of an air bag within the vehicle, said plate being located within said mirror case between said actuator and said rear surface of said anti-scatter layer, said plate selected to have a sufficient thickness, stiffness and resistance to cracking and permanent deformation to absorb/disperse energy in the event an impact from the direction of said front surface of said mirror element by a deployed air bag within the vehicle causes fracture of said mirror element by said actuator when said assembly is mounted in a vehicle;

said plate being selected to have a thickness within the range of between about 0.015 and 0.250 inches, an elastic modulus of at least about 250,000 psi, and a resistance to cracking and permanent deformation of at least one of a Notched Izod impact of at least about 0.5 ft lb/in and a yield strength of at least about 10,000 psi.

16. The mirror assembly of claim 15 wherein said resistance to cracking and permanent deformation of said plate is a Notched Izod impact of at least about 1.0 ft lb/in.

17. The mirror assembly of claim 15 wherein said resistance to cracking and permanent deformation of said plate is a yield strength of at least about 21,000 psi.

18. The mirror assembly of claim 17 wherein said yield strength is at least about 32,000 psi.

19. The mirror assembly of claim 15 wherein said plate thickness is within the range of between about 0.020 and 0.125 inches.

20. The mirror assembly of claim 19 wherein said plate thickness is within the range of between about 0.025 and 0.050 inches.

21. The mirror assembly of claim 20 wherein said elastic modulus of said plate is at least 1×

10⁶ psi.

22. The mirror assembly of claim 15 wherein said elastic modulus of said plate is at least 1×

10⁶ psi.

23. An energy absorbing, inside rearview mirror assembly for use on a vehicle equipped with an air bag/supplemental occupant restraint system, said assembly comprising:

a mirror case;

a mirror element mounted within said case, being of the type which is fracturable upon impact, and having front and rear surfaces, said rear surface facing the interior of said mirror case;

a light reflective layer on said rear surface of said mirror element;

a day/night actuator mounted for movement in said mirror case behind said rear surface of said mirror element, said actuator being movable to move said mirror element between a day position in which light is reflected from said reflective layer to a viewer and a night position in which a reduced amount of light is reflected from said front surface of said mirror element to a viewer;

a support arm mounted on said actuator to support said assembly on the vehicle;

an energy absorbing plate for protecting said mirror element in the event of contact by said actuator caused by deployment of an air bag within the vehicle, said plate being located within said mirror case at a position to the rear of said rear surface of said mirror element and between said actuator and said rear surface of said mirror element, said actuator and support arm being spaced to the rear of said plate, said plate selected to have a thickness within the range of between about 0.015 and 0.250 inches, an elastic modulus of at least about 250,000 psi, and a resistance to cracking and permanent deformation of at least one of a Notched Izod impact of at least about 0.5 ft lb/in and a yield strength of at least about 10,000 psi.

24. An energy absorbing, inside rearview mirror assembly for use on a vehicle equipped with an air bag/supplemental occupant restraint system, said assembly comprising:

a mirror case;

a mirror element mounted within said case, being of the type which is fracturable upon impact, and having front and rear surfaces, said rear surface facing the interior of said mirror case;

a light reflective layer on said rear surface of said mirror element;

a day/night actuator mounted for movement in said mirror case behind said rear surface of said mirror element, said actuator being movable to move said mirror element between a day position in which light is reflected from said reflective layer to a viewer and a night position in which a reduced amount of light is reflected from said front surface of said mirror element to a viewer;

a support arm mounted on said actuator to support said assembly on the vehicle;

an energy absorbing plate for protecting said mirror element in the event of contact by said actuator caused by deployment of an air bag within the vehicle, said plate being located within said mirror case between said actuator and said rear surface of said mirror element, said plate selected to have a thickness within the range of between about 0.015 and 0.250 inches, an elastic modulus of at least about 250,000 psi, and a resistance to cracking and permanent deformation of at least one of a Notched Izod impact of at least about 0.5 ft lb/in and a yield strength of at least about 10,000 psi;

said plate being adhered to said mirror element rear surface over said reflective layer.

25. The mirror assembly of claim 24 wherein said plate is adhered by a layer of material having opposed adhesive surfaces.

26. The mirror assembly of claim 25 wherein said mirror element is glass;

said adhering layer being a tackified acrylic laminating adhesive.

27. The mirror assembly of claim 24 wherein said plate is made of polymeric plastics or metals.

28. The mirror assembly of claim 27 wherein said polymeric plastic or metals consist of nylon, glass-filled polybutylene terephthalate, aluminum, steel, stainless steel, titanium, or alloys thereof.

29. The mirror assembly of claim 27 wherein said plate is aluminum having an epoxy coating thereon.

30. The mirror assembly of claim 27 wherein said plate is metal having a pacifying, non-conductive coating thereon.

31. The mirror assembly of claim 24 wherein said rear surface of said mirror element has a predetermined peripheral configuration, said plate having a configuration smaller than said predetermined peripheral configuration.

32. An energy absorbing, inside rearview mirror assembly for use on a vehicle equipped with an air bag/supplemental occupant restraint system, said assembly comprising:

a mirror case;

a mirror element mounted within said case, being of the type which is fracturable upon impact, and having front and rear surfaces, said rear surface facing the interior of said mirror case;

a light reflective layer on said rear surface of said mirror element;

a day/night actuator mounted for movement in said mirror case behind said rear surface of said mirror element, said actuator being movable to move said mirror element between a day position in which light is reflected from said reflective layer to a viewer and a night position in which a reduced amount of light is reflected from said front surface of said mirror element to a viewer;

a support arm mounted on said actuator to support said assembly on the vehicle;

an energy absorbing plate for protecting said mirror element in the event of contact by said actuator caused by deployment of an air bag within the vehicle, said plate being located within said mirror case between said actuator and said rear surface of said mirror element, said plate selected to have a thickness within the range of between about 0.015 and 0.250 inches, an elastic modulus of at least about 250,000 psi, and a resistance to cracking and permanent deformation of at least one of a Notched Izod impact of at least about 0.5 ft lb/in and a yield strength of at least about 10,000 psi;

said plate being mounted within said mirror case and spaced rearwardly of said rear surface of said mirror element.

33. An energy absorbing, inside rearview mirror assembly for use on a vehicle equipped with an air bag/supplemental occupant restraint system, said assembly comprising:

a mirror case;

a mirror element mounted within said case, being of the type which is fracturable upon impact, and having front and rear surface, said rear surface facing the interior of said mirror case;

a light reflective layer on said rear surface of said mirror element;

a day/night actuator mounted for movement in said mirror case behind said rear surface of said mirror element, said actuator being movable to move said mirror element between a day position in which light is reflected from said reflective layer to a viewer and a night position in which a reduced amount of light is reflected from said front surface of said mirror element to a viewer;

a support arm mounted on said actuator to support said assembly on the vehicle;

an energy absorbing plate for protecting said mirror element in the event of contact by said actuator caused by deployment of an air bag within the vehicle, said plate being located within said mirror case between said actuator and said rear surface of said mirror element, said plate selected to have a thickness within the range of between about 0.015 and 0.250 inches, an elastic modulus of at least about 250,000 psi, and a resistance to cracking and permanent deformation of at least one of a Notched Izod impact of at least about 0.5 ft lb/in and a yield strength of at least about 10,000 psi, and

an anti-scatter layer on said rear surface of said mirror element between said plate and said reflective layer.

34. The mirror assembly of claim 33 wherein said mirror element is glass;

said anti-scatter layer being selected from the group consisting essentially of a hot-melt polymeric coating, a plastisol, a tape, a film, a tape having opposed adhesive surfaces, a film having opposed adhesive surfaces, and a flexible, resilient polymeric material having opposed adhesive surfaces.

35. An energy absorbing, inside rearview mirror assembly for use on a vehicle equipped with an air bag/supplemental occupant restraint system, said assembly comprising:

a mirror case;

a mirror element mounted within said case, being of the type which is fracturable upon impact, and having front and rear surfaces, said rear surface facing the interior of said mirror case;

a light reflective layer on said rear surface of said mirror element;

a day/night actuator mounted for movement in said mirror case behind said rear surface of said mirror element, said actuator being movable to move said mirror element between a day position in which light is reflected from said reflective layer to a viewer and a night position in which a reduced amount of light is reflected from said front surface of said mirror element to a viewer;

a support arm mounted on said actuator to support said assembly on the vehicle;

an energy absorbing plate for protecting said mirror element in the event of contact by said actuator caused by deployment of an air bag within the vehicle, said plate being located within said mirror case between said actuator and said rear surface of said mirror element, said plate selected to have a thickness within the range of between about 0.015 and 0.250 inches, an elastic modulus of at least about 250,000 psi, and a resistance to cracking and permanent deformation of at least one of a Notched Izod impact of at least about 0.5 ft lb/in and a yield strength of at least about 10,000 psi;

said plate being smaller than said mirror element and sufficiently large to cover the area intermediate said actuator and said mirror element.

36. An energy absorbing, inside rearview mirror assembly for use on a vehicle equipped with an air bag/supplemental occupant restraint system, said assembly comprising:

a mirror case;

a mirror element mounted within said case, being of the type which is fracturable upon impact, and having front and rear surfaces, said rear surface facing the interior of said mirror case;

a light reflective layer on said rear surface of said mirror element;

a day/night actuator mounted for movement in said mirror case behind said rear surface of said mirror element, said actuator being movable to move said mirror element between a day position in which light is reflected from said reflective layer to a viewer and a night position in which a reduced amount of light is reflected from said front surface of said mirror element to a viewer;

a support arm mounted on said actuator to support said assembly on the vehicle;

an energy absorbing plate for protecting said mirror element in the event of contact by said actuator caused by deployment of an air bag within the vehicle, said plate being located within said mirror case between said actuator and said rear surface of said mirror element, said plate selected to have a thickness within the range of between about 0.015 and 0.250 inches, an elastic modulus of at least about 250,000 psi, and a resistance to cracking and permanent deformation of at least one of a Notched Izod impact of at least about 0.5 ft lb/in and a yield strength of at least about 10,000 psi;

said plate thickness being within the range of between about 0.020 and 0.125 inches.

37. The mirror assembly of claim 36 wherein said plate thickness is within the range of between about 0.025 and 0.050 inches.

38. The mirror assembly of claim 37 wherein said elastic modulus of said plate is at least 1×

10⁶ psi.

39. An energy absorbing, inside rearview mirror assembly for use on a vehicle equipped with an air bag/supplemental occupant restraint system, said assembly comprising:

a mirror case;

a mirror element mounted within said case, being of the type which is fracturable upon impact, and having front and rear surfaces, said rear surface facing the interior of said mirror case;

a light reflective layer on said rear surface of said mirror element;

a day/night actuator mounted for movement in said mirror case behind said rear surface of said mirror element, said actuator being movable to move said mirror element between a day position in which light is reflected from said reflective layer to a viewer and a night position in which a reduced amount of light is reflected from said front surface of said mirror element to a viewer;

a support and mounted on said actuator to support said assembly on the vehicle;

an energy absorbing plate for protecting said mirror element in the event of contact by said actuator caused by deployment of an air bag within the vehicle, said plate being located within said mirror case between said actuator and said rear surface of said mirror element, said plate selected to have a thickness within the range of between about 0.015 and 0.250 inches, an elastic modulus of at least about 250,000 psi, and a resistance to cracking and permanent deformation of at least one of a Notched Izod impact of at least about 0.5 ft lb/in and a yield strength of at least about 10,000 psi, said elastic modulus of said plate being at least 1×

10⁶ psi.

40. An energy absorbing, inside rearview mirror assembly for use on a vehicle equipped with an air bag/supplemental occupant restraint system, said assembly comprising:

a mirror case;

a mirror element mounted within said case, being of the type which is fracturable upon impact, and having front and rear surfaces, said rear surface facing the interior of said mirror case;

a light reflective layer on said rear surface of said mirror element;

a day/night actuator mounted for movement in said mirror case behind said rear surface of said mirror element, said actuator being movable to move said mirror element between a day position in which light is reflected from said reflective layer to a viewer and a night position in which a reduced amount of light is reflected from said front surface of said mirror element to a viewer;

a support arm mounted on said actuator to support said assembly on the vehicle;

an energy absorbing plate for protecting said mirror element in the event of contact by said actuator caused by deployment of an air bag within the vehicle, said plate being located within said mirror case between said actuator and said rear surface of said mirror element, said plate selected to have a thickness within the range of between about 0.015 and 0.250 inches, an elastic modulus of at least about 250,000 psi, and a resistance to cracking and permanent deformation of at least one of a Notched Izod impact of at least about 0.5 ft lb/in and a yield strength of at least about 10,000 psi, said resistance to cracking and permanent deformation of said plate being a Notched Izod impact of at least about 1.0 ft lb/in.

41. An energy absorbing, inside rearview mirror assembly for use on a vehicle equipped with an air bag/supplemental occupant restraint system, said assembly comprising:

a mirror case;

a mirror element mounted within said case, being of the type which is fracturable upon impact, and having front and rear surfaces, said rear surface facing the interior of said mirror case;

a light reflective layer on said rear surface of said mirror element;

a day/night actuator mounted for movement in said mirror case behind said rear surface of said mirror element, said actuator being movable to move said mirror element between a day position in which light is reflected from said reflective layer to a viewer and a night position in which a reduced amount of light is reflected from said front surface of said mirror element to a viewer;

a support arm mounted on said actuator to support said assembly on the vehicle;

an energy absorbing plate for protecting said mirror element in the event of contact by said actuator caused by deployment of an air bag within the vehicle, said plate being located within said mirror case between said actuator and said rear surface of said mirror element, said plate selected to have a thickness within the range of between about 0.015 and 0.250 inches, an elastic modulus of at least about 250,000 psi, and a resistance to cracking and permanent deformation of at least one of a Notched Izod impact of at least about 0.5 ft lb/in and a yield strength of at least about 10,000 psi, said resistance to cracking and permanent deformation of said plate being a yield strength of at least about 21,000 psi.

42. The mirror assembly of claim 41 wherein said yield strength is at least about 32,000 psi.

43. An energy absorbing, inside rearview mirror assembly for use on a vehicle equipped with an air bag/supplemental occupant restraint system, said assembly comprising:

a mirror case;

a mirror element mounted within said case, being of the type which is fracturable upon impact, and having front and rear surfaces, said rear surface facing the interior of said mirror case;

a light reflective layer on said rear surface of said mirror element;

a day/night actuator mounted for movement in said mirror case behind said rear surface of said mirror element, said actuator being movable to move said mirror element between a day position in which light is reflected from said reflective layer to a viewer and a night position in which a reduced amount of light is reflected from said front surface of said mirror element to a viewer;

a support arm mounted on said actuator to support said assembly on the vehicle;

an energy absorbing plate for protecting said mirror element in the event of contact by said actuator caused by deployment of an air bag within the vehicle, said plate being located within said mirror case between said actuator and said rear surface of said mirror element, said plate selected to have a thickness within the range of between about 0.015 and 0.250 inches, an elastic modulus of at least about 250,000 psi, and a resistance to cracking and permanent deformation of at least one of a Notched Izod impact of at least about 0.5 ft lb/in and a yield strength of at least about 10,000 psi;

said mirror case being molded from a polymeric material and including a peripheral wall having a rim defining an opening in said case, and a rear wall spaced behind said rim to define a hollow interior within said case;

said actuator being pivotally mounted within said hollow interior adjacent to and spaced to the rear of said plate to move said mirror case and mirror element between said day and night positions;

said mirror element being glass.

44. An energy absorbing, inside rearview mirror assembly for use on a vehicle equipped with an air bag/supplemental occupant restraint system, said assembly comprising:

a mirror case;

a mirror element mounted within said case, being of the type which is fracturable upon impact, and having front and rear surfaces, said rear surface facing the interior of said mirror case;

a light reflective layer on said rear surface of said mirror element;

a day/night actuator mounted for movement in said mirror case behind said rear surface of said mirror element, said actuator being movable to move said mirror element between a day position in which light is reflected from said reflective layer to a viewer and a night position in which a reduced amount of light is reflected from said front surface of said mirror element to a viewer;

a support arm mounted on said actuator to support said assembly on the vehicle; and

an energy absorbing plate for protecting said mirror element in the event of contact by said actuator caused by deployment of an air bag within the vehicle, said plate being located within said mirror case at a position to the rear of said rear surface of said mirror element and between said actuator and said rear surface of said mirror element, said actuator and support arm being spaced to the rear of said plate, said plate being formed from a polymeric material having a flexural modulus of at least about 250,000 psi, a Notched Izod impact of at least about 0.5 ft lb/in, and a thickness within the range of between about 0.015 and 0.250 inches.

45. An energy absorbing, inside rearview mirror assembly for use on a vehicle equipped with an air bag/supplemental occupant restraint system, said assembly comprising:

a mirror case;

a mirror element mounted within said case, being of the type which is fracturable upon impact, and having front and rear surfaces, said rear surface facing the interior of said mirror case;

a light reflective layer on said rear surface of said mirror element;

a day/night actuator mounted for movement in said mirror case behind said rear surface of said mirror element, said actuator being movable to move said mirror element between a day position in which light is reflected from said reflective layer to a viewer and a night position in which a reduced amount of light is reflected from said front surface of said mirror element to a viewer;

a support arm mounted on said actuator to support said assembly on the vehicle; and

an energy absorbing plate for protecting said mirror element in the event of contact by said actuator caused by deployment of an air bag within the vehicle, said plate being located within said mirror case between said actuator and said rear surface of said mirror element, said plate being formed from a polymeric material having a flexural modulus of at least about 250,000 psi, a Notched Izod impact of at least about 0.5 ft lb/in, and a thickness within the range of between about 0.015 and 0.250 inches, said plate being adhered to said mirror element rear surface over said reflective layer, said mirror element being glass.

46. The mirror assembly of claim 45 wherein said plate is adhered by a layer of material having opposed adhesive surfaces.

47. An energy absorbing, inside rearview mirror assembly for use on a vehicle equipped with an air bag/supplemental occupant restraint system, said assembly comprising:

a mirror case;

a mirror element mounted within said case, being of the type which is fracturable upon impact, and having front and rear surfaces, said rear surface facing the interior of said mirror case;

a light reflective layer on said rear surface of said mirror element;

a day/night actuator mounted for movement in said mirror case behind said rear surface of said mirror element, said actuator being movable to move said mirror element between a day position in which light is reflected from said reflective layer to a viewer and a night position in which a reduced amount of light is reflected from said front surface of said mirror element to a viewer;

a support arm mounted on said actuator to support said assembly on the vehicle; and

an energy absorbing plate for protecting said mirror element in the event of contact by said actuator caused by deployment of an air bag within the vehicle, said plate being located within said mirror case between said actuator and said rear surface of said mirror element, said plate being formed from a polymeric material having a flexural modulus of at least about 250,000 psi, a Notched Izod impact of at least about 0.5 ft lb/in, and a thickness within the range of between about 0.015 and 0.250 inches; and

an anti-scatter layer on said rear surface of said mirror element between said plate and said reflective layer, said mirror element being glass.

48. An energy absorbing, inside rearview mirror assembly for use on a vehicle equipped with an air bag/supplemental occupant restraint system, said assembly comprising:

a mirror case;

a mirror element mounted within said case, being of the type which is fracturable upon impact, and having front and rear surfaces, said rear surface facing the interior of said mirror case;

a light reflective layer on said rear surface of said mirror element;

a day/night actuator mounted for movement in said mirror case behind said rear surface of said mirror element, said actuator being movable to move said mirror element between a day position in which light is reflected from said reflective layer to a viewer and a night position in which a reduced amount of light is reflected from said front surface of said mirror element to a viewer;

a support arm mounted on said actuator to support said assembly on the vehicle; and

an energy absorbing plate for protecting said mirror element in the event of contact by said actuator caused by deployment of an air bag within the vehicle, said plate being located within said mirror case between said actuator and said rear surface of said mirror element, said plate being formed from a polymeric material having a flexural modulus of at least about 250,000 psi, a Notched Izod impact of at least about 0.5 ft lb/in, and a thickness within the range of between about 0.015 and 0.250 inches, said plate being glass-filled polybutylene terephthalate having a thickness of between about 0.025 and 0.050 inches and a flexural modulus of at least about 1×

10⁶ psi.

49. An energy absorbing, inside rearview mirror assembly for use on a vehicle equipped with an air bag/supplemental occupant restraint system, said assembly comprising:

a mirror case;

a mirror element mounted within said case, being of the type which is fracturable upon impact, and having front and rear surfaces, said rear surface facing the interior of said mirror case;

a light reflective layer on said rear surface of said mirror element;

a day/night actuator mounted for movement in said mirror case behind said rear surface of said mirror element, said actuator being movable to move said mirror element between a day position in which light is reflected from said reflective layer to a viewer and a night position in which a reduced amount of light is reflected from said front surface of said mirror element to a viewer;

a support arm mounted on said actuator to support said assembly on the vehicle; and

an energy absorbing plate for protecting said mirror element in the event of contact by said actuator caused by deployment of an air bag within the vehicle, said plate being located within said mirror case between said actuator and said rear surface of said mirror element, said plate being formed from a polymeric material having a flexural modulus of at least about 250,000 psi, a Notched Izod impact of at least about 0.5 ft lb/in, and a thickness within the range of between about 0.015 and 0.250 inches;

said plate being mounted within said mirror case and spaced rearwardly of said rear surface of said mirror element.