Fluid infusion pump capable of detecting erroneous tube displacement

• US 5,522,799 A
• Filed: 12/15/1994
• Issued: 06/04/1996
• Est. Priority Date: 12/17/1993
• Status: Expired due to Term

• Current Assignee: Sharp Kabushiki Kaisha (Hon Hai Precision Industry Co., Ltd.)
• Original Assignee: Sharp Kabushiki Kaisha (Hon Hai Precision Industry Co., Ltd.)
• Inventors: Furukawa, Toshio
• Primary Examiner(s): Maglione, Corrine M.
• Assistant Examiner(s): NGUYEN, ANH TUAN TUONG
• Application Number:
  US08/356,860
• Time in Patent Office: 537 Days
• Field of Search: 604/62, 604/65, 604/66, 604/67, 604/153, 128/DIG. 12, 128/DIG. 13
• US Class Current: 604/65
• CPC Class Codes: A61M 2205/14 Detection of the presence or absence of a tube, a connector or a container in an apparatus
• CPC Class Codes: A61M 2205/332 Force measuring means
• CPC Class Codes: A61M 5/142 Pressure infusion, e.g. using pumps
• CPC Class Codes: A61M 5/14228 with linear peristaltic action, i.e. comprising at least three pressurising members or a helical member
• CPC Class Codes: Y10S 128/12 Pressure infusion
• CPC Class Codes: Y10S 128/13 Infusion monitoring

Abstract

A pressure sensor 16 has a length C and a width D identical respectively to a length A and a width B of a fluid pumping section 11 and is provided in a portion of a cover 15 opposite to the fluid pumping section 11. The fluid pumping section 11 has a structure for pressing a tube placed in a groove 13 by means of fingers which advance and retract in a cavity 14 formed in a wall 12 of a main body. A possible erroneous placement of the tube is detected according to a change of pressure force exerted from each of the fingers, detected by the pressure sensor 16 . The pressure sensor 16, which is provided within a range in which the fingers can press the tube, can detect even a slight displacement, of the tube from the range in which the fingers can press the tube, to thereby allow detection of erroneous tube placement free of a dead zone to be achieved.

Claims

1. A peristaltic fluid infusion pump having a main body and a cover securable to said main body, adapted to sandwich, between said main body and said cover, a flexible tube which is placed on a wall of said main body;

wherein said main body is formed with a generally semi-cylindrical groove for receiving said flexible tube;

said cover is formed with a recess which encloses a spring and with a pressure plate which is urged by said spring toward said groove in said main body whenever said cover is closed;

further comprising a plurality of fingers slidably received in a cavity formed in the wall and so aligned that respective fore end portions of said fingers sequentially engage respective axially adjacent portions of said flexible tube to compress said tube and to thereby transfer any medication fluid inside the tube longitudinally through said tube; and

a pressure detector located adjacent said tube, on a surface of said pressure plate within a range of area in which the fore end portions of the fingers press the tube, said pressure plate being located on a side of said tube opposite said fingers and being urged, by said spring, toward the fingers against a pressure exerted by the fingers via the tube;

said pressure detector detecting the pressure exerted from each of the fingers via the tube, the pressure plate, and the spring, and outputting at least one detection signal representing said pressure.

2. A fluid infusion pump as claimed in claim 1, wherein

the pressure detector comprises:

a pressure sensing plate, mounted on an end of the spring remote from the pressure plate, which distorts in response to compression force exerted by the spring; and

a load cell mounted on, and detecting any distortion of, the pressure sensing plate.

3. A fluid infusion pump as claimed in claim 1, further comprising:

a slit disk which has slits having different respective circumferential lengths arranged in a circle at non-identical intervals, said slit disk being mounted on a shaft of a motor which drives the fingers via cams;

a photosensor which detects light travelling through any of the slits of the slit disk and outputs a detection signal;

and a rotational position detector which uniquely identifies each slit passing the photosensor, based on a detection signal outputted from the photosensor, thereby detecting a rotational position of the motor.

4. A fluid infusion pump as claimed in claim 3, further comprising:

time counting means for counting a time interval between a time when the detection signal from the photosensor is inverted in level, and a time when the detection signal is subsequently inverted in level, wherein

the rotational position detector comprises slit specifying means detecting the length of the slit or the interval of the slits passing the photosensor, based on a time interval counted by the time counting means, and identifying the particular slit located in the position of the photosensor, based on a value of the detected length of interval.

5. A fluid infusion pump as claimed in claim 4, wherein

the motor is a stepping motor, and the fluid infusion pump further comprises:

time counting means, counting an elapsed time from a time when a first one of said drive pulses is supplied to the stepping motor;

time setting means, setting a pulse output interval time by a predetermined method, according to the rotational position, of the stepping motor, detected by the rotational position detector; and

motor driving means for driving the stepping motor by supplying one pulse of the drive pulses to the stepping motor when the elapsed time, counted by the time counting means, reaches the pulse output interval time.

6. A fluid infusion pump as claimed in claim 4, wherein

the motor is a stepping motor, and the fluid infusion pump further comprises:

duty ratio setting means for setting a duty ratio of drive pulses to be supplied to the stepping motor, according to the rotational position, of the stepping motor, detected by the rotational position detecting means; and

duty ratio controlling means, controlling the duty ratio of the drive pulses so that the duty ratio, commanded by the duty ratio setting means, is achieved, whereby

a motor driving torque is controlled by controlling a current applied to the stepping motor.

7. A fluid infusion pump as claimed in claim 4, wherein

the motor is a stepping motor, and the fluid infusion pump further comprises:

motor initial driving means, driving the stepping motor, until an edge of a next slit of the slit disk reaches a position in the vicinity of the photosensor, by supplying a predetermined number of pulses, having a duty ratio set by a predetermined method, to the stepping motor according to the rotational position, of the stepping motor, detected by the rotational position detector;

duty ratio setting means, setting the duty ratio, of the drive pulses to be supplied to the stepping motor located in a rotational position such that the edge of the next slit of the slit disk reaches a position in the vicinity of the photosensor, at a stationary duty ratio, at which a minimum current assuring a stationary torque is achieved, according to the rotational position of the stepping motor, and thereafter setting the duty ratio of the drive pulses at a duty ratio, at which a necessary minimum drive current in a present rotational position is achieved, by successively supplying, to the stepping motor, drive pulses having a duty ratio obtained by gradually increasing the set stationary duty ratio, until the detection signal from the photosensor is inverted in level; and

motor driving means driving the stepping motor until an edge of a next-slit-but-one of the slit disk reaches a position in the vicinity of the photosensor by supplying, to the stepping motor, drive pulses having a drive duty ratio set, based on the duty ratio set by the ratio setting means.

8. A fluid infusion pump as claimed in claim 4, wherein the motor is a stepping motor, and the fluid infusion pump further comprises:

reversing start duty ratio setting means setting a stationary duty ratio, according to the rotational position, of the stepping motor, detected by the rotational position detector, and setting the duty ratio of the drive pulses at a reversing start duty ratio at which a drive current, for making the stepping motor start to reverse in a present rotational position, is achieved by successively supplying, to the stepping motor, drive pulses having a duty ratio obtained by gradually reducing the set stationary duty ratio, until the detection signal from the photosensor is inverted in level;

duty ratio setting means setting the duty ratio of the drive pulses at a duty ratio at which a minimum drive current, necessary in a time when the stepping motor starts to be driven, is achieved by successively supplying, to the stepping motor, drive pulses, having a duty ratio obtained by gradually increasing the reversing start duty ratio set by the reversing start duty ratio setting means, until the detection signal from the photosensor is inverted in level; and

motor driving means, making the stepping motor start to be driven, by supplying, to the stepping motor, drive pulses having a drive duty ratio set, based on the duty ratio set by the duty ratio setting means.

9. A fluid infusion pump as claimed in claim 3, wherein the motor is a stepping motor, and further comprising

a counter which counts the number of drive pulses supplied to the stepping motor in a time interval between a time when the detection signal from the photosensor is inverted in level and a time when the detection signal is subsequently inverted in level;

and

wherein the rotational position detector comprises slit specifying means detecting the length of the slit or the interval of the slits passing the photosensor, based on the number of pulses counted by said counter, and identifying the particular slit located in the position of the photosensor, based on a value of the detected length or interval.

10. A fluid infusion pump as claimed in claim 1, further comprising:

erroneous placement deciding means which monitors any change of pressure force exerted from the fingers by receiving a detection signal from the pressure detector, and when at least one of a peak and a bottom of the pressure force is not greater than a predetermined level, deciding that the tube is not correctly placed, in a position where the tube will be pressed by the fingers.

11. A fluid infusion pump as claimed in claim 10, wherein

the erroneous placement deciding means samples the detection signal from the pressure detector at a time interval shorter than a cycle during which all of said fingers press the tube.

12. A fluid infusion pump having the photosensor as claimed in claim 11, and further comprising:

a slit disk which has slits having different respective circumferential lengths arranged in a circle at non-identical intervals, said slit disk being mounted on a shaft of a motor which drives the fingers via cams;

a photosensor which detects light travelling through any of the slits of the slit disk and outputs a detection signal; and

a rotational position detector identifying the particular slit located in a position of the photosensor, based on a detection signal outputted from the photosensor, and thereby detecting a rotational position of the motor, and wherein

the erroneous placement deciding means samples the detection signal from the pressure detecting means in synchrony with an inversion in level of the detection signal from the photosensor.

13. A fluid infusion pump as claimed in claim 1, further comprising:

downstream occlusion deciding means monitoring the pressure force exerted from each of the fingers by sampling the detection signal from the pressure detector, and when the pressure force increases in level to reach a predetermined level, deciding that downstream occlusion has occurred.

14. A fluid infusion pump as claimed in claim 1, further comprising:

upstream occlusion deciding means monitoring any change in the pressure exerted from each of the fingers by sampling the detection signal from the pressure detector, and when a bottom level in the change of the pressure fails to reach a predetermined value, deciding that an upstream occlusion has occurred.

15. A fluid infusion pump, having a main body and a cover securable to said main body, adapted to sandwich, between said main body and said cover, a flexible tube which is placed on a wall of said main body;

wherein said main body is formed with a generally semi-cylindrical groove for receiving said flexible tube;

said cover is formed with a recess which encloses a spring and a pressure plate which is urged by said spring toward said groove in said main body whenever said cover is closed;

further comprising

a plurality of fingers slidably received in a cavity formed in the wall and so aligned that respective fore end portions of said fingers sequentially engage respective axially adjacent portions of said flexible tube to compress said tube and to thereby transfer any medication fluid inside the tube longitudinally through said tube;

a motor which drives said fingers via respective cams;

a slit disk, mounted on a common shaft with said motor, and formed with a plurality of slits of differing circumferential length;

a photosensor which detects light travelling through any of the slits of the slit disk and outputs a detection signal;

a rotational position detector, coupled to an output of said photosensor, which determines rotational position of said motor, based upon said photosensor detection signal, said detector including a timer which measures a time interval between successive inversions of said detection signal and a table associating specific slits with respective time intervals; and

a pressure detector located adjacent said tube, on a surface of said pressure plate within a range of area in which the fore end portions of the fingers press the tube, detecting the pressure exerted from each of the fingers via the tube, the pressure plate, and the spring, and outputting at least one detection signal representing said pressure;

wherein the motor is a stepping motor, and the fluid infusion pump further comprises;

motor initial driving means driving the stepping motor, until an edge of a next slit of the slit disk reaches a position in the vicinity of the photosensor, by supplying a specified number of pulses, having a duty ratio set by a predetermined method, to the stepping motor, according to the rotational position of the stepping motor detected by the rotational position detector;

duty ratio setting means setting the duty ratio, of the drive pulses to be supplied to the stepping motor located in a rotational position such that the edge of the next slit of the slit disk reaches a position in the vicinity of the photosensor, at a stationary duty ratio at which a minimum current, assuring a stationary torque, is achieved by a predetermined method, according to the rotational position of the stepping motor, and thereafter setting the duty ratio of the drive pulses at a duty ratio at which a necessary minimum drive current, in a present rotational position, is achieved by successively supplying, to the stepping motor, drive pulses having a duty ratio obtained by gradually increasing the set stationary duty ratio, until the detection signal from the photosensor is inverted in level; and

motor driving means, driving the stepping motor until an edge of a next-slit-but-one of the slit disk reaches a position in the vicinity of the photosensor by supplying, to the stepping motor, drive pulses having a drive duty ratio set according to a predetermined procedure, based on the duty ratio set by the duty ratio setting means.

16. A fluid infusion pump, having a main body and a cover securable to said main body, adapted to sandwich, between said main body and said cover, a flexible tube which is placed on a wall of said main body;

wherein said main body is formed with a generally semi-cylindrical groove for receiving said flexible tube;

said cover is formed with a recess which encloses a spring and a pressure plate which is urged by said spring toward said groove in said main body whenever said cover is closed;

further comprising

a plurality of fingers slidably received in a cavity formed in the wall and so aligned that respective fore end portions of said fingers sequentially engage respective axially adjacent portions of said flexible tube to compress said tube and to thereby transfer any medication fluid inside the tube longitudinally through said tube;

a motor which drives said fingers via respective cams;

a slit disk, mounted on a common shaft with said motor, and formed with a plurality of slits of differing circumferential length;

a photosensor which detects light travelling through any of the slits of the slit disk and outputs a detection signal;

a rotational position detector, coupled to an output of said photosensor, which determines rotational position of said motor, based upon said photosensor detection signal, said detector including a timer which measures a time interval between successive inversions of said detection signal and a table associating specific slits with respective time intervals; and

a pressure detector located adjacent said tube, on a surface of said pressure plate within a range of area in which the fore end portions of the fingers press the tube, detecting the pressure exerted from each of the fingers via the tube, the pressure plate, and the spring, and outputting at least one detection signal representing said pressure;

wherein the motor is a stepping motor, and the fluid infusion pump further comprises;

reversing start duty ratio setting means, setting a stationary duty ratio by a predetermined method according to the rotational position, of the stepping motor, detected by the rotational position detecting means, and setting the duty ratio of the drive pulses at a reversing start duty ratio, at which a drive current, for making the stepping motor start to reverse in a present rotational position, is achieved by successively supplying, to the stepping motor, drive pulses having a duty ratio obtained by gradually reducing the set stationary duty ratio, until the detection signal from the photosensor is inverted in level;

duty ratio setting means, setting the duty ratio of the drive pulses at a duty ratio at which a minimum drive current necessary, in a time when the stepping motor starts to be driven, is achieved by successively supplying, to the stepping motor, drive pulses having a duty ratio obtained by gradually increasing the reversing start duty ratio, set by the reversing start duty ratio setting means, until the detection signal from the photosensor is inverted in level; and

motor driving means, making the stepping motor start to be driven by supplying, to the stepping motor, drive pulses having the drive duty ratio set, according to a predetermined procedure, based on the duty ratio set by the duty ratio setting means.