NiCd/NiMH battery charger

• US 5,523,668 A
• Filed: 04/15/1994
• Issued: 06/04/1996
• Est. Priority Date: 04/15/1994
• Status: Expired due to Term

• Current Assignee: ZincFive, Inc.
• Original Assignee: Robert S. Feldstein
• Inventors: Feldstein, Robert S.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): TSO, EDWARD H
• Application Number:
  US08/228,393
• Time in Patent Office: 781 Days
• Field of Search: 320/19, 320/22, 320/23, 320/24, 320/6, 320/15
• US Class Current: 320/118
• CPC Class Codes: H01M 10/44 Methods for charging or discharging circuits for charging H02J7/00
• CPC Class Codes: H02J 7/0018 using separate charge circuits
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A battery charging system and method of operating the system is provided which can charge either NiCd and/or NiMH batteries with significant permanent recombinant capacity sufficient to permit cell charge completion, as well as charge maintenance, in an acceptable period of time.

Claims

1. A battery charging system for independently charging NiCd and/or NiMH batteries, comprising:

(a) means for independently charging each of said batteries to a first reference voltage of up to about 1.40 V/cell at a temperature of 25°

C. with a fast charging current;

(b) means for independently charging each of said batteries from said reference voltage of about 1.40 V/cell to a second reference voltage of about 1.48 V/cell at a temperature of 25°

C. with a slow charging current; and

(c) means for independently charging each of said batteries above said second reference voltage with a trickle charging current.

2. The battery charging system of claim 1 including a base unit providing supply voltages and a plurality of individual charge control units, one for each of said plurality of batteries.

3. The battery charging system of claim 2 wherein said individual charge control units provide said fast charging current by adding charging currents from first, second, and third sources of charging current.

4. The battery charging system of claim 3 wherein said individual charge control units provide said slow charging current by adding charging currents from said second and third sources of charging current.

5. The battery charging system of claim 4 wherein said individual charge control units provide said trickle charging current from said third source of charging current.

6. The battery charging system of claim 2 wherein said base unit further includes means to produce short and long discharge pulses independently from each of said batteries, wherein said short and long discharge pulses are separated by varying periods of time.

7. The battery charging system of claim 6 wherein said base unit further includes means for stopping the charging of said batteries with said fast and slow charging currents whenever said discharge pulses are produced from said batteries.

8. The battery charging system of claim 7 wherein said base unit further includes means to vary said first and second reference voltages depending on variations in temperature.

9. A method of independently charging NiCd and/or NiMH batteries, comprising the steps of:

(a) independently charging each of said batteries to a first reference voltage of upto about 1.40 V/cell with a fast charging current;

(b) independently charging each of said batteries from said first reference voltage to a second reference voltage of about 1.48 V/cell with a slow charging current; and

(c) independently charging each of said batteries above said second reference voltage with a trickle charging current.

10. The method of claim 9 including the step of adding charging currents from first, second, and third sources of charging current to provide said fast charging current.

11. The method of claim 10 including the step of adding charging currents from said second and third sources of charging current to provide said slow charging current.

12. The method of claim 11 including the step of providing said trickle charging current from said third source of charging current.

13. The method of claim 12 including the step of producing short and long discharge pulses separated by varying periods of time from said batteries.

14. The method of claim 13 including the step of stopping said charging of said batteries with said first and second charging currents whenever said discharge pulses are produced from said batteries.

15. A battery charging system for charging a string of serially connected NiCd and/or NiMH cells, comprising:

(a) means for charging said string of cells to a first reference voltage of upto about 1.40 V/cell at a temperature of 25°

C. with a fast charging current;

(b) means for independently charging said string of batteries from said voltage of about 1.40 V/cell to a second reference voltage of about 1.48 V/cell at a temperature of 25°

C. with a slow charging current; and

(c) means for independently charging said string of cells above said second reference voltage with a tickle charging current.

16. The battery charging system of claim 15 further including means for stopping said charging of said string of cells with said fast and slow charging currents whenever said voltage across said string of cells is below a low reference voltage.

17. The battery charging system of claim 16 wherein said fast charging current is the added charging currents from first, second, and third sources of charging current.

18. The battery charging system of claim 17 wherein said slow charging current is the added charging currents from said second and third sources of charging current.

19. The battery charging system of claim 18 wherein said trickle charging current is the charging current from said third source of charging current.

20. The battery charging system of claim 19 further including means to produce short and long discharge pulses from said string of cells, wherein said short and long discharge pulses are separated by varying periods of time.

21. The battery charging system of claim 20 further including means for stopping said charging of said string of cells with said fast and slow charging currents whenever said discharge pulses are produced from said string of cells.

22. The battery charging system of claim 20 further including means to vary said first and second reference voltages depending on variations in temperature.

23. A method of charging a string of serially connected NiCd and/or NiMH cells, comprising the steps of:

(a) charging said string of cells to a first reference voltage of upto about 1.40 V/cell at a temperature of 25°

C. with a fast charging current;

(b) charging said string of cells from said voltage of about 1.40 V/cell to a second reference voltage of about 1.48 V/cell at a temperature of 25°

C. with a slow charging current; and

(c) charging said string of cells above said second reference voltage with a tickle charging current.

24. The method of claim 23 further including the step of charging said string of cells with said fast and slow charging currents whenever said voltage across said string of cells is below a low reference voltage.

25. The method of claim 24 further including the step of providing said fast charging current from the added charging currents from first, second, and third sources of charging current.

26. The method of claim 25 further including the step of providing said slow charging current from the added charging currents of said second and third sources of charging current.

27. The method of claim 26 further including the step of providing said trickle charging current from said third source of charging current.

28. The method of claim 27 further including the step of producing short and long discharge pulses separated by varying periods of time from said string of cells.

29. The method of claim 28 further including the step of stopping said charging of said string of cells with said fast and slow charging currents whenever said discharge pulses are produced from said string of cells.