Electrically controllable inductor

• US 5,523,673 A
• Filed: 03/04/1994
• Issued: 06/04/1996
• Est. Priority Date: 03/04/1994
• Status: Expired due to Fees

• Current Assignee: Marelco Power Systems, Inc. (Eaton Corporation PLC.)
• Original Assignee: Marelco Power Systems, Inc. (Eaton Corporation PLC.)
• Inventors: Ratliff, David, Boomer, John, Burgher, Peter H.
• Primary Examiner(s): NGUYEN, MATTHEW VAN
• Application Number:
  US08/207,014
• Time in Patent Office: 823 Days
• Field of Search: 323/206, 323/249, 323/250, 323/255, 323/301, 323/302, 323/329, 323/330, 323/331, 336/155, 336/160, 336/165, 336/182, 336/183, 336/184
• US Class Current: 323/206
• CPC Class Codes: G05F 1/325 with specific core structure, e.g. gap, aperture, slot, permanent magnet
• CPC Class Codes: H01F 27/346 Preventing or reducing leakage fields using magnetic shields H01F27/36; using auxiliary windings H01F27/38
• CPC Class Codes: H01F 29/14 with variable magnetic bias amplitude modulation by means of variable impedance element H03C1/08 ; magnetic amplifiers H03F; circuits for automatic telephonic communication H04M3/00
• CPC Class Codes: H01F 38/08 High-leakage transformers or inductances

Abstract

An apparatus for providing an electrically controllable inductor uses a first and a second magnetic core (20, 24) spaced apart from one another. A DC bias coil (22) is wound on the first magnetic core (20). An inductor coil (26) is wound on both the first magnetic core (20) and the second magnetic core (24). The inductance seen at terminal connections (80, 82) of the inductor coil (26) is variable in dependence upon a magnitude of a flow of direct current through the DC bias coil (22). In one embodiment of the inductor, the first and the second magnetic core (20, 24) are each formed using a pair of U-shaped core segments (30, 32, 60, 62) located adjacent to one another. In this embodiment, the first and second magnetic core (20, 24) are located in an opposing relation to one another, with the DC bias coil (22) wound on inner legs (64, 72) of the first magnetic core (20) and the inductor coil (26) wound on inner legs (64, 72, 34, 44) of both the first and the second magnetic core (20, 24). A system employing the electrically controllable inductor is provided for dynamic correction of power factor and reduction of harmonics of a three-phase power line.

Claims

1. An electrically controlled inductor comprising:

a first magnetic core;

a second magnetic core proximate to the first magnetic core;

a first coil wound on the first magnetic core; and

a second coil wound on both the first magnetic core and the second magnetic core so as to share a winding path with the first coil and form an independent winding path about the second core;

wherein an inductance of the second coil is varied in dependence upon a flow of direct current through the first coil and

the inductance is continuously variable over a range of inductances.

2. The electrically controlled inductor of claim 1 in the range of inductances is 10 to 1.

3. The electrically controlled inductor of claim 1 wherein the second coil is wound around the first coil on the first magnetic core.

4. An electrically controlled inductor comprising:

a first magnetic core;

a second magnetic core proximate to the first magnetic core;

a first coil wound on the first magnetic core; and

a second coil wound on both the first magnetic core and the second magnetic core;

wherein an inductance of the second coil is varied in dependence upon a flow of direct current through the first coil;

a first U-shaped core segment having a right leg, a left leg, and a transverse leg, the first U-shaped core segment defining an aperture opposite the transverse leg between the right leg and the left leg; and

a second U-shaped core segment having a right leg, a left leg, and a transverse leg, the second U-shaped core segment defining an aperture opposite the transverse leg between the right leg and the left leg;

wherein the second U-shaped core segment such that the right leg of the first U-shaped core segment is located alongside the left leg of the second U-shaped core segment.

5. The electrically controlled inductor of claim 4 further comprising:

a first shunt located in the aperture of the first U-shaped core segment; and

a second shunt located in the aperture of the second U-shaped core segment.

6. The electrically controlled inductor of claim 4 further comprising:

a third shunt located between the right leg of the first U-shaped core segment and the left leg of the second U-shaped core segment; and

a fourth shunt located between the right leg of the first U-shaped core segment and the left leg of the second U-shaped core segment.

7. The electrically controlled inductor of claim 4 wherein the first coil is wound on the right leg of the first U-shaped core segment and the left leg of the second U-shaped core segment.

8. The electrically controlled inductor of claim 4 wherein the second magnetic core comprises:

a third U-shaped core segment having a right leg, a left leg, and a transverse leg, the third U-shaped core segment defining an aperture opposite the transverse leg between the right leg and the left leg; and

a fourth U-shaped core segment having a right leg, a left leg, and a transverse leg, the fourth U-shaped core segment defining an aperture opposite the transverse leg between the right leg and the left leg;

wherein the third U-shaped core segment is adjacent to the fourth U-shaped core segment such that the right leg of the third U-shaped core segment is located alongside the left leg of the fourth U-shaped core segment.

9. The electrically controlled inductor of claim 8 wherein the first magnetic core and the second magnetic core are located in an opposing relation such that the left leg of the fourth U-shaped core segment is aligned with the left leg of the first U-shaped core segment, the right leg of the fourth U-shaped core segment is aligned with the right leg of the first U-shaped core segment, the left leg of the third U-shaped core segment is aligned with the left leg of the second U-shaped core segment, and the right leg of the third U-shaped core segment is aligned with the right leg of the second U-shaped core segment.

10. The electrically controlled inductor of claim 8 wherein the second coil is wound on the right leg of the third U-shaped core segment and the left leg of the fourth U-shaped core segment.

11. The electrically controlled inductor of claim 10 wherein the second coil is further wound on the combination of the right leg of the first U-shaped core segment and the left leg of the second U-shaped core segment.

12. The electrically controlled inductor of claim 8 wherein the right leg and left leg of the third U-shaped core segment and the right leg and left leg of the fourth U-shaped core segment each has a distributed-gap core structure.

13. The electrically controlled inductor of claim 12 wherein the distributed-gap core structure comprises a stacking of a plurality of pieces of steel.

14. A system for correcting a power factor of a multi-phase line, the system comprising:

a shunt network coupled to the multi-phase line, the shunt network having a least one electrically controllable inductor and at least one capacitor, wherein the at least one electrically controllable inductor includes a first magnetic core, a second magnetic core proximate to the first magnetic core, a first coil wound on the first magnetic core, and a second coil wound on both the first magnetic core and the second magnetic core;

a distortion monitor, coupled to the power line, for making at least one distortion measurement;

a power factor monitor, coupled to the multi-phase line, for making at least one power factor measurement; and

a processor, responsive to the distortion monitor and the power factor monitor, for applying a direct current to the first coil of the at least one electrically controllable inductor in dependence upon the at least one distortion measurement and for suitably controlling the capacitance of the at least one capacitor in dependence upon the at least one power factor measured;

wherein the direct current acts to reduce harmonics in the power line by varying an inductance of at least one electrically controllable inductor, and the at least one capacitor acts to correct the power factor as measured by the power factor monitor.

15. The system of claim 14 wherein the multi-phase line is a three-phase line.

16. A system for reducing harmonics in a power line, the system comprising:

a shunt network coupled to the power line, the shunt network having at least one electrically controllable inductor, wherein the at least one electrically controllable inductor includes a first magnetic core, a second magnetic core proximate to the first magnetic core, a first coil wound on the first magnetic core, and a second coil wound on both the first magnetic core and the second magnetic core;

a distortion monitor, coupled to the power line, for making at least one distortion measurement; and

a processor, responsive to the distortion monitor, for applying a direct current to the first coil of the at least one electrically controllable inductor in dependence upon the at least one distortion measurement;

wherein the direct current acts to reduce the harmonics in the power line by varying an inductance of the at least one electrically controllable inductor.

17. The system of claim 16 wherein the power line is a single-phase line.

18. The system of claim 16 wherein the power line is a multi-phase line.

19. The system of claim 16 wherein the shunt network further includes at least one capacitor.

20. A system for reducing harmonics in a multi-phase power line having a plurality of phases, the system comprising:

an inductor network having a plurality of nodes, the network comprising an interconnection of at least one electrically controllable inductor;

a plurality of capacitors, each of the capacitors coupled to a corresponding node of the inductor network and directly coupled to a corresponding phase of the multi-phase line;

a distortion monitor, coupled to the multi-phase line, for making at least one distortion measurement;

a processor, responsive to the distortion monitor, for applying a direct current to the at least one electrically controllable inductor in dependence upon the at least one distortion measurement;

wherein the direct current acts to reduce the harmonics in the multi-phase line by varying an inductance of the at least one electrically controllable inductor.

21. The system of claim 20 wherein the at least one electrically controllable inductor includes a first magnetic core, a second magnetic core proximate to the first magnetic core, a first coil wound on the first magnetic core, and a second coil wound on both the first magnetic core and the second magnetic core.

22. The system of claim 21 wherein the processor applies the direct current to the first coil of the at least one electrically controllable inductor.

23. The system of claim 20 wherein the inductor network is a wye network.

24. The system of claim 20 wherein the inductor network is a delta network.

25. An electrically controllable inductor assembly comprising:

a first magnetic core including one or more first core components;

a second magnetic core including one or more second core components proximate to the first magnetic core;

a first coil wound on the first magnetic core; and

a second coil wound on both the first and the second magnetic cores; and

a low voltage power source connected to the first coil, the low voltage power source having a voltage which may be readily controlled with minimum equipment and complexity, the voltage being variable in either a continuous or step-wise manner;

wherein the inductance of the second coil may be varied by a factor of at least ten times that of a starting inductance in dependence upon a flow of direct current through the first coil so that the coils and the cores interact to produce a variable inductor which has;

diminished size in relation to variable inductors of comparable capacity,

minimal harmonic distortion in relation to conventional variable inductors,

reduced propensity to generate heat in relation to variable inductors of comparable capacity,

the inductor being susceptible of assembly according to any size or scale with minimal harmonic distortion being induced by the inductor;

the assembly producing permeability changes in a minimal portion of any of its core components.

26. The electrically controllable inductor assembly of claim 25, further comprising a plurality of inductors which are electrically connected in a network to enable a multi-phase assembly to be constructed.

27. The assembly of claim 26 wherein the inductor network is a wye network.

28. The assembly of claim 26 wherein the inductor network is a delta network.

29. The assembly of claim 26, disposed in a system for reducing harmonics in a multi-phase power line having a plurality of phases, the system comprising:

an inductor network having a plurality of nodes, the network comprising an interconnection of at least one electrically controllable inductor;

a plurality of capacitors, each of the capacitors coupled to a corresponding node of the inductor network and directly coupled to a corresponding phase of the multi-phase line;

a distortion monitor, coupled to the multi-phase line, for making at least one distortion measurement; and

a processor, responsive to the distortion monitor, for applying a direct current to the at least one electrically controllable inductor in dependence upon the at least one distortion measurement;

wherein the direct current acts to reduce the harmonics in the multi-phase line by varying an inductance of the at least one electrically controllable inductor.

30. The system of claim 29 wherein the at least one electrically controllable inductor includes a first magnetic core, a second magnetic core proximate to the first magnetic core, a first coil wound on the first magnetic core, and a second coil wound on both the first magnetic core and the second magnetic core.

31. The system of claim 30 wherein the processor applies the direct current to the first coil of the at least one electrically controllable inductor.

32. The system of claim 29 wherein the inductor network is a wye network.

33. The system of claim 29 wherein the inductor network is a delta network.

34. A method of varying the inductance of an inductor having a first coil wound on a magnetic core structure, comprising the steps of:

providing a second coil which is wound on said magnetic core structure so as to share a common flux path with only a portion of the windings for said first coil; and

introducing a direct electrical current component to said second winding to vary the inductance in said inductor relative to the characteristic of said direct electrical current component through said second coil.

35. The method according to claim 34, wherein said second coil is wound only around said common portion of said magnetic core structure, while said first coil is wound around both said common portion of said magnetic core structure and another portion of said magnetic core structure which is isolated from the magnetic flux created by the current flow through said second coil.

36. The method according to claim 34, further including the step of adjusting the magnitude of said direct electrical current component.

37. The method according to claim 36, wherein the magnitude of said direct electrical current component is increased to decrease the effective number of turns in said first coil and the magnitude of said direct current component is decreased to increase the effective number of turns in said first coil.

38. The method according to claim 36, wherein adjustments in the magnitude of said direct current component are infinitely variable.

39. An inductor having an electrically controllable inductance which is infinitely variable between a first non-zero inductance value and a second non-zero inductance value, comprising:

first and second magnetic core segments constructed and arranged to provide independent magnetic flux paths;

a first coil wound around both said first and second magnetic core; and

a second coil wound only around said second magnetic core segment, such that the said first and second coils share a common magnetic flux path along said second segment of said magnetic core.

40. The inductor according to claim 39, wherein said second coil is coupled to a variable source of a direct electrical current component, and said first coil is coupled to a source of alternating current.

41. An inductor having an electrically controllable inductance which is infinitely variable between two inductance values, comprising:

a plurality of magnetic core segments constructed and arranged in coordination with a plurality of air gaps to provide a predetermined inductance in its own closed magnetic flux path; and

first and second coils wound across common segments of said magnetic, such that said first and second coils share said closed magnetic flux path.