Optical molding apparatus

• US 5,525,051 A
• Filed: 06/06/1995
• Issued: 06/11/1996
• Est. Priority Date: 03/22/1993
• Status: Expired due to Term

• Current Assignee: Sony Corporation (Sony Group Corp.)
• Original Assignee: Sony Corporation (Sony Group Corp.)
• Inventors: Takano, Yoichi
• Primary Examiner(s): Chiesa, Richard L.
• Application Number:
  US08/476,672
• Time in Patent Office: 371 Days
• Field of Search: 425/174.4, 156/273.3, 156/273.5, 156/275.5, 156/272.8, 264/22, 264/308, 264/401, 427/487
• US Class Current: 425/174.4
• CPC Class Codes: B29C 64/135 the energy source being concentrated, e.g. scanning lasers or focused light sources
• CPC Class Codes: B29K 2995/0073 smooth

Abstract

An optical molding apparatus for obtaining a three-dimensional resin model by scanning a surface of a photocurable resin liquid held in a photocurable resin liquid tank by a light beam to cure the same and successively building up the scanned and cured layers on an elevator. When the molding of one constant-height section layer is ended and the elevator is made to descend, the overflow of the photocurable resin liquid from the photocurable resin liquid tank to an overflow tank is temporarily blocked and then after the blocking of the overflow is lifted, the next constant-height section layer is molded.

Claims

1. An optical molding apparatus comprising:

a photocurable resin liquid tank in which a photocurable resin liquid is held;

an overflow tank flow connected to said resin liquid tank in which the photocurable resin liquid overflowing from said photocurable resin liquid tank is collected;

an optical scanning unit which generates a light beam including a wavelength suitable for curing the photocurable resin liquid, said light beam directed on said resin liquid in said resin liquid tank;

an elevator unit which makes a cured resin produced by the light beam on a surface of the photocurable resin liquid ascend and descend;

a dam unit which blocks and releases the photocurable resin liquid overflowing from said photocurable resin liquid tank to said overflow tank, said dam unit having a movable gate positioned above a top edge of the resin liquid tank and including a means for selectively removing the gate from said top edge; and

a control unit having means for controlling the blocking and releasing of overflow of the photocurable resin liquid by said dam unit.

2. An optical molding apparatus as recited in claim 1, wherein:

said control unit has means for controlling said elevator unit for descending said elevator unit for molding a next constant-height section layer.

3. An optical molding apparatus as recited in claim 2, further comprising:

a recirculation means for returning the photocurable resin liquid in said overflow tank to said photocurable resin liquid tank.

4. An optical molding apparatus as recited in claim 3, wherein:

said control unit has means for controlling said recirculation means to stop said returning of said resin liquid when blocking the overflow of the photocurable resin liquid by said dam unit.

5. An optical molding apparatus comprising:

a photocurable resin liquid tank in which a photocurable resin liquid is held;

an overflow tank flow connected to said resin liquid tank in which the photocurable resin liquid overflowing from said photocurable resin liquid tank is collected;

an optical scanning unit which generates a light beam including a wavelength suitable for curing the photocurable resin liquid, said light beam directed on said resin liquid in said resin liquid tank;

an elevator means for causing a cured resin produced by the light beam on a surface of the photocurable resin liquid to descend;

a dam means for selectively restricting the photocurable resin liquid overflowing from said photocurable resin liquid tank to said overflow tank, said dam unit having a movable gate positioned above a top edge of the resin liquid tank and including a means for selectively removing the gate from said top edge; and

a control means for controlling the dam means.

6. An optical molding apparatus as recited in claim 5, wherein:

said control means controls said elevator unit for descending said elevator unit for molding a next constant-height section layer.

7. An optical molding apparatus as recited in claim 5, further comprising:

a recirculation means for returning the photocurable resin liquid in said overflow tank to said photocurable resin liquid tank.

8. An optical molding apparatus as recited in claim 7, wherein:

said control means controls said recirculation means to restrict said returning of said resin liquid to said resin liquid tank when restricting the overflow of the photocurable resin liquid by said dam unit.