Method of laying roofing felt and means therefor

• US 5,526,624 A
• Filed: 10/13/1994
• Issued: 06/18/1996
• Est. Priority Date: 09/17/1990
• Status: Expired due to Fees

• Current Assignee: Roofer International AB
• Original Assignee: Roofer International AB
• Inventors: Berg, Bo
• Primary Examiner(s): Friedman, Carl D.
• Assistant Examiner(s): EDWARDS, WILLIAM GLENN
• Application Number:
  US08/295,863
• Time in Patent Office: 614 Days
• Field of Search: 52/416, 52/417, 52/419, 52/746, 52/409, 52/95, 156/64, 156/71, 156/273.9, 156/275.1, 156/304.4, 156/304.6, 156/367, 156/378, 156/272.2
• US Class Current: 52/419
• CPC Class Codes: B29C 65/3632 comprising several wires, e.g. in the form of several independent windings B29C65/364 takes precedence
• CPC Class Codes: B29C 65/364 being a woven or non-woven fabric or being a mesh
• CPC Class Codes: B29C 65/3648 said strip being perforated
• CPC Class Codes: B29C 65/3668 characterised by the means for supplying heat to said heated elements which remain in the join, e.g. special induction coils
• CPC Class Codes: B29C 65/3676 being metallic
• CPC Class Codes: B29C 66/1122 Single lap to lap joints, i.e. overlap joints B29C66/45, B29C66/472, B29C66/52272 take precedence
• CPC Class Codes: B29C 66/43 Joining a relatively small portion of the surface of said articles B29C66/45 takes precedence
• CPC Class Codes: B29C 66/435 Making large sheets by joining smaller ones or strips together
• CPC Class Codes: B29C 66/80 General aspects of machine operations or constructions and parts thereof
• CPC Class Codes: B29C 66/81811 of the welding jaws
• CPC Class Codes: B29C 66/8362 Rollers, cylinders or drums moving relative to and tangentially to the parts to be joined
• CPC Class Codes: B29C 66/8652 being pushed by hand or being self-propelling
• CPC Class Codes: B29C 66/91221 of the parts to be joined
• CPC Class Codes: B29C 66/974 by checking the bead or burr form
• CPC Class Codes: B29K 2095/00 Use of bituminous materials as moulding material
• CPC Class Codes: B29L 2009/00 Layered products
• CPC Class Codes: B29L 2031/108 Roofs
• CPC Class Codes: E04D 15/04 for roof coverings comprising slabs, sheets or flexible material
• CPC Class Codes: E04D 5/14 Fastening means therefor
• CPC Class Codes: E04D 5/142 along the edge of the flexible material
• CPC Class Codes: E04D 5/149 : fastening by welding

Abstract

Roofing felt containing bitumen which is solid at ambient temperature and soft at an increased temperature is laid on roofs, the roofing felt having pieces with end edges and the method practiced by utilizing a heat emitting member in the form of a metal strip with a number of openings in it for penetration of softened bitumen. The metal strip is provided adjacent a first end edge of a first piece of roofing felt, and the first end edge of the first piece of roofing felt is overlapped with a second end edge of a second piece of roofing felt so that the metal strip engages both of them. A variable magnetic field is applied to the joint area to induce a current of sufficient strength to cause the metal strip to be heated to a temperature sufficient to soften the bitumen of both the pieces of roofing felt so that softened bitumen flows into the openings in the metal strip. After termination of the magnetic field the softened bitumen is cooled so that a tight continuous overlap joint is provided between the felt pieces. Typically while the bitumen is still softened a compression force is applied to the topmost pieces of felt to assist in forcing softened bitumen into and through the openings, such as by rolling a roller over the joint area.

Claims

1. A method of laying roofing felt on roofs, the roofing felt containing bitumen which is solid at ambient temperature and softens at a softening temperature above ambient temperature, and the roofing felt in the form of pieces with end edges, and utilizing a heat emitting member in the form of a metal strip with a plurality of openings for penetration of softened bitumen;

said method comprising the steps of;

(a) providing a metal strip adjacent a first end edge of a first piece of roofing felt;

(b) overlapping the first end edge of the first piece of roofing felt with a second end edge of a second piece of roofing felt, so that the metal strip engages both the first and second pieces of roofing felt, the overlapped first and second edges with metal strip therebetween forming a joint area;

(c) applying a variable magnetic field to the joint area to induce a current of sufficient strength to cause the metal strip to be heated as a result of current passing therethrough to a temperature sufficient to soften the bitumen of both the first and second pieces of roofing felt in the joint area so that the softened bitumen flows into the openings in the metal strip; and

(d) terminating application of the magnetic field and providing cooling of the softened bitumen after the practice of step (c) so that a tight continuous overlap joint is provided in the first and second pieces of felt at the joint area.

4. A method as recited in claim 1 wherein step (c) is practiced so as to control the variable magnetic field in response to the temperature of the roofing felt prior to the practice of step (c), the quality of the roofing felt, and the size of the joint area, so that a sufficient but not overly excessive current is induced in the metal strip.

5. A method as recited in claim 1 wherein step (a) is practiced so as to provide the metal strip in the form of a metal net which is secured to the first piece of roofing felt adjacent the first edge thereof.

6. A method as recited in claim 1 wherein step (a) is practiced so as to provide the metal strip in the form of a metal tape which is secured to the first piece of roofing felt adjacent the first edge thereof.

7. A method as recited in claim 1 wherein step (a) is practiced so as to provide the metal strip in the form of a metal tape which having differently sized openings therein, and which is secured to the first piece of roofing felt adjacent the first edge thereof.

8. A method as recited in claim 1 wherein the metal strip has a uniform width dimension which is perpendicular to the first edge, and wherein steps (a) and (b) are practiced so as to provide a joint area that has a width dimension that is greater than the width dimension of the metal strip.

9. A method as recited in claim 1 comprising the further steps of (e) providing a second metal strip adjacent a third end edge of the first piece of felt and in contact with a roof base surface, the second metal strip between the first piece of felt and the roof base surface;

(f) applying a variable magnetic field to induce a current of sufficient strength to cause the second metal strip to be heated as a result of current passing therethrough to a temperature sufficient to soften the bitumen of the first piece of roofing felt in the area of the second metal strip so that the bitumen flows through the openings in the metal strip into contact with the roof base surface; and

(g) terminating application of the magnetic field and providing cooling of the softened bitumen after the practice of step (f) so that a tight continuous weld of the first piece of felt to the roof base surface is provided adjacent the second metal strip.

10. A method as recited in claim 1 wherein step (d) is practiced at least primarily by ambient cooling.

19. A method as recited in claim 4 wherein step (a) is practiced so as to provide the metal strip in the form of a metal net which is secured to the first piece of roofing felt adjacent the first edge thereof.

21. A method as recited in claim 4 wherein step (a) is practiced so as to provide the metal strip in the form of a metal tape which is secured to the first piece of roofing felt adjacent the first edge thereof.

26. A method as recited in claim 4 comprising the further steps of (e) providing a second metal strip adjacent a third end edge of the first piece of felt and in contact with a roof base surface, the second metal strip between the first piece of felt and the roof base surface;

(f) applying a variable magnetic field to induce a current of sufficient strength to cause the second metal strip to be heated as a result of current passing therethrough to a temperature sufficient to soften the bitumen of the first piece of roofing felt in the area of the second metal strip so that the bitumen flows through the openings in the metal strip into contact with the roof base surface; and

(g) terminating application of the magnetic field and providing cooling of the softened bitumen after the practice of step (f) so that a tight continuous weld of the first piece of felt to the roof base surface is provided adjacent the second metal strip.

2. A method as recited in claim 2 comprising the further step (e) of, while the bitumen is still softened as a result of the practice of step (c), applying a compression force to the topmost of the pieces of felt at the joint area to assist in forcing softened bitumen into, and through, the openings in the metal strip, and to thereby assist in forming a tight continuous overlap joint.

3. A method as recited in claim 2 wherein step (e) is practiced by rolling a roller over the joint area, the roller having a sufficient mass to provide a sufficient compression force to assist in forcing bitumen through the openings in the metal strip, and form a tight continuous overlap joint.

17. A method as recited in claim 2 wherein step (c) is practiced so as to control the variable magnetic field in response to the temperature of the roofing felt prior to the practice of step (c), the quality of the roofing felt, and the size of the joint area, so that a sufficient but not overly excessive current is induced in the metal strip.

18. A method as recited in claim 3 wherein step (c) is practiced so as to control the variable magnetic field in response to the temperature of the roofing felt prior to the practice of step (c), the quality of the roofing felt, and the size of the joint area, so that a sufficient but not overly excessive current is induced in the metal strip.

20. A method as recited in claim 2 wherein step (a) is practiced so as to provide the metal strip in the form of a metal net which is secured to the first piece of roofing felt adjacent the first edge thereof.

22. A method as recited in claim 2 wherein step (a) is practiced so as to provide the metal strip in the form of a metal tape which is secured to the first piece of roofing felt adjacent the first edge thereof.

23. A method as recited in claim 2 wherein step (a) is practiced so as to provide the metal strip in the form of a metal tape which having differently sized openings therein, and which is secured to the first piece of roofing felt adjacent the first edge thereof.

24. A method as recited in claim 2 wherein the metal strip has a uniform width dimension which is perpendicular to the first edge, and wherein steps (a) and (b) are practiced so as to provide a joint area that has a width dimension that is greater than the width dimension of the metal strip.

25. A method as recited in claim 2 comprising the further steps of (f) providing a second metal strip adjacent a third end edge of the first piece of felt and in contact with a roof base surface, the second metal strip between the first piece of felt and the roof base surface;

(g) applying a variable magnetic field to induce a current of sufficient strength to cause the second metal strip to be heated as a result of current passing therethrough to a temperature sufficient to soften the bitumen of the first piece of roofing felt in the area of the second metal strip so that the bitumen flows through the openings in the metal strip into contact with the roof base surface; and

(h) terminating application of the magnetic field and providing cooling of the softened bitumen after the practice of step (f) so that a tight continuous weld of the first piece of felt to the roof base surface is provided adjacent the second metal strip.

11. A method of laying roofing felt on a roof base surface, the roofing felt containing bitumen which is solid at ambient temperature and softens at a softening temperature above ambient temperature, and the roofing felt in the form of pieces with end edges, and utilizing a heat emitting member in the form of a metal strip with a plurality of openings for penetration of softened bitumen;

said method comprising the steps of;

(a) providing a metal strip adjacent a first end edge of a first piece of roofing felt and in contact with a roof base surface, the metal strip between the first piece of felt and the roof base surface;

(b) applying a variable magnetic field to induce a current of sufficient strength to cause the metal strip to be heated as a result of current passing therethrough to a temperature sufficient to soften the bitumen of the first piece of roofing felt in the area of the metal strip so that the softened bitumen flows through the openings in the metal strip into contact with the roof base surface; and

(c) terminating application of the magnetic field and providing cooling of the softened bitumen after the practice of step (b) so that a tight continuous bitumen weld of the first piece of felt to the roof base surface is provided adjacent the metal strip.

12. A method as recited in claim 11 comprising the further step (d) of, while the bitumen is still softened as a result of the practice of step (b), applying a compression force to the first piece of felt at the metal strip area to assist in forcing softened bitumen through the openings in the metal strip, and to thereby assist in forming a tight continuous bitumen welded joint between the first piece of felt and roof surface.

13. A method as recited in claim 11 wherein step (b) is practiced so as to control the variable magnetic field in response to the temperature of the roofing felt prior to the practice of step (c), the quality of the roofing felt, and the size of the metal strip, so that a sufficient but not overly excessive current is induced in the metal strip.

14. A method as recited in claim 11 wherein step (a) is practiced so as to provide the metal strip in the form of a metal net or a metal tape which is secured to the first piece of roofing felt adjacent the first edge thereof.

15. A joint between first and second pieces of roofing felt, the first piece having a first end edge, and the second piece having a second end edge, and both pieces of roofing felt containing bitumen which is solid at ambient temperature and softens at a softening temperature above ambient temperature, said joint formed by:

an overlapping area of said first and second end edges of said first and second pieces of roofing felt, forming a joint area; and

a metal strip between said first and second end edges at said joint area, said strip having a plurality of openings therethrough, and bitumen from said first and second pieces of felt penetrating said openings and solidified in said openings so that a tight continuous overlap joint is provided in the first and second pieces of felt at the joint area.

16. A joint as recited in claim 15 wherein said metal strip is a metal net or metal tape and has a uniform width dimension which is perpendicular to said first edge;

and wherein said joint area has a width dimension that is greater than the width dimension of the metal strip.