Preloaded automatic disposable syringe

• US 5,527,287 A
• Filed: 12/07/1989
• Issued: 06/18/1996
• Est. Priority Date: 06/20/1988
• Status: Expired due to Fees

• Current Assignee: Shir A. Miskinyar
• Original Assignee: Shir A. Miskinyar
• Inventors: Miskinyar, Shir A.
• Primary Examiner(s): Maglione, Corrine M.
• Application Number:
  US07/447,517
• Time in Patent Office: 2,385 Days
• Field of Search: 604/131, 604/135-139, 604/156-157
• US Class Current: 604/135
• CPC Class Codes: A61M 2005/14252 with needle insertion means
• CPC Class Codes: A61M 2005/1426 with means for preventing access to the needle after use
• CPC Class Codes: A61M 2005/206 With automatic needle insertion
• CPC Class Codes: A61M 2005/2073 preventing premature release, e.g. by making use of a safety lock
• CPC Class Codes: A61M 5/14248 of the skin patch type
• CPC Class Codes: A61M 5/2053 Media being expelled from injector by pressurised fluid or vacuum for infusion A61M5/145, A61M5/155
• CPC Class Codes: A61M 5/28 Syringe ampoules or carpules, i.e. ampoules or carpules provided with a needle
• CPC Class Codes: A61M 5/282 by compression of deformable ampoule or carpule wall
• CPC Class Codes: A61M 5/326 Fully automatic sleeve extension, i.e. in which triggering of the sleeve does not require a deliberate action by the user
• CPC Class Codes: A61M 5/50 having means for preventing re-use, or for indicating if defective, used, tampered with or unsterile retractable needles or needle protectors with means for preventing re-use A61M5/321

Abstract

The invention is a pre-charged, disposable syringe capable of use by patients. The syringe has a housing with a cover having a central aperture which receives an actuator button. The actuator button extends to an internal piston which is mounted over a medication ampoule. The ampoule has a dependent hypodermic needle which is slidably received in the housing and moves between recessed and projected positions. In its recessed position, the ampoule is totally contained within the housing, and in its projected position, the hypodermic needle projects from the housing. The housing contains an actuator spring, which is compressed and biased to move the piston and the ampoule into its projected position. The medication is discharged from the ampoule by the mechanically coupled piston, or by the release of air from an internal air pressure chamber. The actuator button is locked for safety with a detent and plastic ring or a trigger safety stylet and is covered with a protective, removable cap to prevent accidental or unintended injection of the medication.

Claims

1. An automatic syringe comprising:

a. a one-piece body with a cylindrical inside wall and having an injection end and an actuator end;

b. an injection end wall permanently secured to said injection end of said body and having a cylindrical well on its inside surface which extends coaxially within said body forming an open interior annulus within said body;

c. a medication-containing ampoule bearing an injection needle and slidably received within said well;

d. a piston slidably received within said ampoule;

e. a actuator end wall having a through aperture and permanently secured to the actuator end of said body;

f. an actuator carriage having an inner end received against said piston and having its opposite end extending through said aperture and exteriorly of said body, and having an annular flange with a downwardly dependent integral cylindrical skirt with an annular lip extending radially outwardly and bearing against the inside wall of said body and slidably received within said annulus; and

a compression spring captured between said annular flange and said actuator end wall.

2. The syringe of claim 1 wherein said injection end wall and cylindrical well are a one-piece member.

3. The automatic syringe of claim 1 wherein said actuator carriage has a cylindrical skirt extending coaxially within said cylindrical inside wall, and wherein said annular flange extends radially outwardly from the end of said skirt.

4. The automatic syringe of claim 3 wherein said actuator carriage, annular skirt and annular flange are a one-piece member.

8. The automatic syringe of claim 1 including a medication within said medication chamber of said ampoule.

10. The automatic syringe of claim 1 including a cup-shaped cap received over the actuator end of said housing to enclose said detent release member.

11. The syringe of claim 10 wherein said cap can be placed on the injection end of said housing to totally enclose said needle in its extended position.

5. In an automatic syringe in which an ampoule having a medication-containing chamber with

a. a hypodermic needle in open communication therewith is slidably received within an outer housing having an actuator end wall and an opposite, medication injection end wall, a needle passage in said medication injection end wall, a membrane seal on said injection end wall covering said needle passage, with said chamber being moveable between a fully retracted position and an extended position wherein said needle projects through said needle passage of said housing a sufficient distance for subcutaneous injections, and is biased by an actuator spring into its extended position, which spring is retained in a compressed state by a detent having a detent release member supported at said actuator end wall externally of said housing, and wherein said ampoule contains a slidably received piston to effect discharge of its contents, the improvement comprising:

b. an inner cylindrical wall, integral with, and in the interior of, said housing extending from said medication injection end wall and slidably receiving said ampoule and being of a lesser diameter than said housing to form a first annulus with the outer wall of said housing;

c. an aperture in said actuator end wall;

d. a one-piece actuator carriage having a central boss with its upper end extending through said aperture in said actuator end wall, exteriorly of said housing with said boss bearing an integral detent element cooperative with said detent releasing member, and at least one integral projection on its lower end which bears directly against said piston and an integral circular flange axially located between said boss and said projection with a downwardly dependent, integral cylindrical skirt having a diameter permitting its slidable reception within said first annulus and forming a second annulus with the wall of said housing, said skirt also having at its lower end an integral annular lip extending radially outwardly into contact with the inner wall of said housing; and

e. said actuator spring being received within said second annulus and biased between said actuator end wall of said housing and said lip.

6. The automatic syringe of claim 5 wherein said piston has a conical face on its undersurface.

7. The automatic syringe of claim 6 wherein the end of said ampoule opposite said piston has a conical inner end wall having a contour mating with the conical face of said piston.

9. The syringe of claim 5 including a helical compression spring which is received within said inner cylindrical wall, between said ampoule and the inside medication end wall of said housing.

12. The syringe of claim 5 wherein said integral detent element comprises at least one groove in said upper end of said boss of said actuator driver which receives said detent.

13. An automatic syringe which comprises:

a. a syringe body having an outer wall and a medication injection end wall, a needle passage in said medication injection end wall, and a membrane seal on said injection end wall covering said needle passage;

b. a medication-containing retractable ampoule with a needle, said ampoule slidably received within said syringe body;

c. an ejection mechanism within said syringe body and having a detent located and operable externally of said body to release said mechanism and advance said ampoule and needle and project said needle exteriorly of said body; and

d. a protective sheet material overlying said membrane seal and bonded thereto by a peelable, pressure sensitive adhesive.

14. The automatic syringe of claim 13 wherein said pressure sensitive adhesive includes an antiseptic agent.

15. The syringe of claim 14 wherein said pressure sensitive adhesive includes a tacifier agent, rendering the underside of said syringe tacky upon removal of said protective sheet material.

16. The automatic syringe of claim 13 including a piston which is slidably received within said ampoule to effect discharge of its contents.

17. The automatic syringe of claim 16 including an inner cylindrical wall extending within said body from said medication injection end wall and slidably receiving said ampoule and being of a lesser diameter than said body to form a first annulus with said outer wall of said body.

18. The automatic syringe of claim 17 wherein said ejection mechanism includes a one-piece actuator carriage having a centrally positioned, integral projection bearing directly against said piston and a circular flange integral with said carriage with a downwardly dependent, integral cylindrical skirt having a diameter permitting its slidable reception within said first annulus and forming a second annulus with said outer wall of said housing, said skirt also having at its lower end an annular lip extending radially outwardly to said outer wall of said housing.

19. The automatic syringe of claim 18 wherein said ejection mechanism includes an actuator spring captured within said second annulus, which spring is retained in a compressed state by said detent.

20. An automatic syringe which comprises:

a. a syringe body having an actuator end wall with an aperture;

b. a medication-containing retractable ampoule with a needle, said ampoule slidably received within said syringe body;

c. an ejection mechanism within said syringe body to advance said ampoule and needle and project said needle exteriorly of said body including a piston slidably received within said body and having an upper end extending through said aperture, a groove in said upper end; and

d. a detent comprising a lever arm which is pivotally mounted on a longitudinally axially disposed axis on the outside of said actuator end wall and is moveable between a detenting position seated in said groove and a releasing position removed from said groove.