Method and apparatus for measurement-while-drilling utilizing improved antennas

• US 5,530,358 A
• Filed: 01/25/1994
• Issued: 06/25/1996
• Est. Priority Date: 01/25/1994
• Status: Expired due to Term

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Paluch, William C., Thompson, Larry W., Wisler, Macmillan M.
• Primary Examiner(s): O'Shea, Sandra L.
• Assistant Examiner(s): Phillips, Roger
• Application Number:
  US08/187,417
• Time in Patent Office: 882 Days
• Field of Search: 324/332, 324/333, 324/334, 324/335, 324/337, 324/338, 324/339, 324/340, 324/341, 324/345, 324/346, 324/349, 324/356, 324/369, 343/719, 343/788, 343/722, 343/872, 343/873, 175/40, 175/50
• US Class Current: 324/338
• CPC Class Codes: G01V 3/30 operating with electromagnetic waves

Abstract

A method and apparatus is provided for measurement-while-drilling utilizing improved antennas. An elongated tubular member is provided with an outer peripheral surface having a contoured portion defining a plurality of discrete communication regions of reduced radial dimension. An antenna pathway is defined in the elongated member substantially transverse to the plurality of discrete communication regions. An antenna member is partially disposed in the antenna pathway with portions of the antenna member extending out of the elongated member at the plurality of discrete communication regions to facilitate communication of electromagnetic energy. In a reception mode of operation, the antenna member detects electromagnetic energy in the wellbore and generates a current corresponding thereto. If operated in a transmission mode of operation, the antenna member emits electromagnetic energy in the wellbore in response to an energizing current. Preferably, the plurality of discrete communication regions are circumferentially disposed about the elongated member. Means is provided for preferentially communicating electromagnetic energy with particular portions of the antenna member which are disposed in the plurality of discrete communication regions. In one particular embodiment, a plurality of electrically-operable magnetic circuit elements are provided for communicating with particular ones of the plurality of discrete communication regions of the antenna member, for altering antenna gain in response to at least one control signal.

Claims

1. An antenna assembly for use in a wellbore for communicating electromagnetic energy, comprising:

an elongated member with an outer peripheral surface having a contoured portion including a plurality of discrete communication regions of reduced radial dimension and a plurality of land members having a radial dimension substantially equivalent to said outer peripheral surface of said elongated member, with said plurality of discrete communication regions and said plurality of land members being located to define a plurality of alternating groove and land portions;

an antenna pathway defined in said elongated member substantially transverse to said plurality of alternating groove and land portions; and

an antenna member at least partially disposed in said antenna pathway with portions of said antenna member extending out of said elongated member at said plurality of discrete communication regions to facilitate communication of said electromagnetic energy, and extending into said elongated member at said plurality of land members.

2. An antenna assembly, according to claim 1, wherein said antenna assembly is operable in at least one of the following modes of operation:

a reception mode of operation wherein said antenna member detects electromagnetic energy in said wellbore and generates a current corresponding thereto; and

a transmission mode of operation, wherein said antenna member emits electromagnetic energy in said wellbore in response to an energizing current.

3. An antenna assembly according to claim 1:

wherein said elongated member comprises a substantially cylindrical member; and

wherein said antenna pathway is substantially circular in shape.

4. An antenna assembly according to claim 1:

wherein said plurality of discrete communication regions are circumferentially disposed about said elongated member.

5. An antenna assembly according to claim 1, further including:

means for preferentially communicating said electromagnetic energy with particular ones of said portions of said antenna member which are disposed in said plurality of discrete communication regions.

6. An antenna assembly for use in a wellbore for communicating electromagnetic energy, comprising:

an elongated member;

an antenna pathway defined in said elongated member;

an antenna member at least partially disposed in said antenna pathway with portions of said antenna member defining a plurality of discrete communication regions to facilitate communication of said electromagnetic energy; and

a plurality of electrically-operable magnetic circuit elements, communicating with particular ones of said plurality of discrete communication regions of said antenna member, for altering antenna gain in response to at least one control signal.

7. An antenna assembly, according to claim 6, wherein said antenna assembly is operable in at least one of the following modes of operation:

a reception mode of operation wherein said antenna member detects electromagnetic energy in said wellbore and generates a current corresponding thereto; and

a transmission mode of operation, wherein said antenna member emits electromagnetic energy in said wellbore in response to an energizing current.

8. An antenna assembly according to claim 6, further comprising:

a controller member for providing said at least one control signal to said plurality of electrically-operable magnetic circuit elements to alter said antenna gain in a predetermined manner in response to programmed controller instructions.

9. An antenna assembly according to claim 8, wherein said antenna gain is altered by providing a difference in antenna gain for particular ones of said plurality of discrete communication regions of said antenna member.

10. An antenna assembly according to claim 9, wherein said antenna gain may be altered to obtain at least one of the following:

(a) an azimuthally-balanced antenna gain;

(b) an azimuthally-imbalanced antenna gain.

11. An antenna assembly, for use in a drillstring in a measurement-while-drilling system, during drilling operations to interrogate a borehole and surrounding formation, utilizing electromagnetic energy comprising:

a tubular member for coupling in a selected position within said drillstring during drilling operations, said tubular member including (a) an inner peripheral surface defining a central bore (b) an outer peripheral surface, and (c) a tubular body defined therebetween;

an antenna pathway defined in said tubular body of said tubular member;

an antenna member at least partially disposed in said antenna pathway;

wherein said tubular member includes a contoured portion which defines a plurality of interleaved groove regions having a reduced radial dimension and land regions formed in said tubular body; and

wherein said antenna pathway traverses said plurality of interleaved groove regions and land regions of said contoured portion; and

wherein said antenna member extends out of said tubular body of said tubular member at each of said plurality of groove regions to facilitate communication of said electromagnetic energy between said antenna member and said borehole and surrounding formation and passes into said plurality of land regions.

12. An antenna assembly according to claim 11, wherein said tubular member is formed of a material which substantially impedes communication of said electromagnetic energy between said antenna member and said borehole and surrounding formation.

13. An antenna assembly according to claim 11, wherein said tubular member includes threaded ends for coupling in said drillstring.

14. An antenna assembly according to claim 11, wherein said antenna pathway is substantially circular in configuration.

15. An antenna assembly according to claim 11, wherein said antenna pathway is positioned intermediate said inner peripheral surface and said outer peripheral surface, except for portions of said antenna member which pass through said plurality of groove regions of said contoured portion of said tubular member.

16. An antenna assembly according to claim 11, wherein said antenna pathway is substantially transverse to a longitudinal axis of said tubular member.

17. An antenna assembly according to claim 11, wherein said antenna member includes at least one antenna coil which is tuned to a particular electromagnetic energy frequency.

19. An antenna assembly according to claim 17, wherein said antenna member includes a plurality of antenna coils, each of which is tuned to a particular electromagnetic frequence.

20. An antenna assembly according to claim 11, wherein said contoured portion extends circumferentially about said tubular member at a particular axial position.

21. An antenna assembly according to claim 20, wherein each of said plurality of groove regions is located at a preselected azimuthal location on said tubular member.

22. An antenna assembly according to claim 11, wherein each of said plurality of groove regions comprises an axial slot formed in said tubular member.

23. An antenna assembly according to claim 11, wherein said contoured portion of said member defines in said tubular member a region of alternating grooves and lands, with said antenna pathway extending through said ridges and across said grooves.

24. An antenna assembly according to claim 23, wherein said grooves are filled with material which is more transmissive of said electromagnetic energy than said lands to facilitate communication of said electromagnetic energy between said antenna member and said borehole and surrounding formation.

25. An antenna assembly according to claim 23, wherein said grooves are filled with material which has a magnetic permeability greater than one.

26. An antenna assembly according to claim 23, wherein said grooves are filled with material which has a resistivity which is much greater than that of material from which said tubular member is formed.

27. An antenna assembly according to claim 23, wherein said grooves are filled with material which includes (a) a resistivity attribute which is determined with respect to said tubular member, and (b) a permeability attribute which is determined with respect to said tubular member and said borehole and surrounding formation.

28. An antenna assembly according to claim 23, wherein said grooves comprise semicircular slots generally aligned with a longitudinal axis of said tubular member.

29. An antenna assembly according to claim 11, wherein said interrogation regions are disposed about said tubular member to provide for symmetrical communication of electromagnetic energy between said antenna member and said borehole and surrounding formation.

30. An antenna assembly according to claim 11, wherein said interrogation regions are disposed about said tubular member to provide for asymmetrical communication of electromagnetic energy between said antenna member and said borehole and surrounding formation.

31. An antenna assembly according to claim 11, wherein said interrogation regions are azimuthally disposed about said tubular member to provide for an azimuthally-balanced communication of electromagnetic energy between said antenna member and said borehole and surrounding formation.

32. An antenna assembly according to claim 11, wherein said interrogation regions are azimuthally disposed about said tubular member to provide for an azimuthally-imbalanced communication of electromagnetic energy between said antenna member and said borehole and said surrounding formation.

33. An antenna assembly according to claim 11, further comprising:

a filler material, positionable within at least a portion of particular ones of said interrogation regions of said contoured portion of said tubular member, which has a magnetic reluctance which differs from that of said tubular member, for boosting communication of said electromagnetic energy at particular ones of said plurality of interrogation regions over others of said plurality of interrogation regions.

34. An antenna assembly according to claim 33, wherein said filler material comprises a magnetically-permeable material with a comparatively high magnetic permeability, which provides a region of relatively low reluctance to the passage of electromagnetic energy.

35. An antenna assembly according to claim 33, wherein said filler material is disposed in particular ones of said plurality of interrogation regions to ensure symmetrical communication of electromagnetic energy between said antenna member and said borehole and surrounding formation.

36. An antenna assembly according to claim 33, wherein said filler material is disposed in particular ones of said plurality of interrogation regions to ensure asymmetrical communication of electromagnetic energy between said antenna member and said borehole and surrounding formation.

37. An antenna assembly according to claim 33, wherein said filler material is disposed in particular ones of said plurality of interrogation regions to ensure an azimuthally-balanced communication of electromagnetic energy between said antenna member and said borehole and surrounding formation.

38. An antenna assembly according to claim 33, wherein said filler material is disposed in particular ones of said plurality of interrogation regions to ensure an azimuthally-imbalanced communication of electromagnetic energy between said antenna member and said borehole and surrounding formation.

39. An antenna assembly according to claim 11, wherein symmetrical communication of said electromagnetic energy between said antenna member and said borehole and surrounding formation is ensured, by inclusion in said antenna assembly of at least one of:

(1) positioning said plurality of interrogation regions of said contoured portion in a particular position about said tubular member; and

(2) placing a filler material, which has a magnetic reluctance which differs from that of said tubular member, within at least a portion of particular ones of said plurality of interrogation regions to boost communication of said electromagnetic energy at particular ones of said plurality of interrogation regions over others of said plurality of interrogation regions.

40. An antenna assembly according to claim 39, wherein said symmetrical communication of said electromagnetic energy between said antenna member and said borehole and surrounding formation comprises azimuthally-symmetrical communication between said antenna member and said borehole and surrounding formation.

41. An antenna assembly according to claim 11, wherein asymmetrical communication of said electromagnetic energy between said antenna member and said borehole and surrounding formation is ensured, by inclusion in said antenna assembly of at least one of:

(1) positioning said plurality of interrogation regions of said contoured portion in a particular position about said tubular member; and

(2) placing a filler material, which has a magnetic reluctance which differs from that of said tubular member, within at least a portion of particular ones of said plurality of interrogation regions to boost communication of said electromagnetic energy at particular ones of said plurality of interrogation regions over others of said plurality of interrogation regions.

42. An antenna assembly according to claim 41, wherein said asymmetrical communication of said electromagnetic energy between said antenna member and said borehole and surrounding formation comprises azimuthally-asymmetrical communication between said antenna member and said borehole and surrounding formation.

43. An antenna assembly according to claim 11, further comprising:

a filler material, positionable within at least a portion of particular ones of said interrogation regions of said contoured portion of said tubular member, which has a magnetic reluctance which differs from that of said tubular member, for altering communication of said electromagnetic energy at said particular ones of said plurality of interrogation regions; and

means for selectably altering said magnetic reluctance of said filler material to shape communication of said electromagnetic energy between said antenna member and said borehole and surrounding formation.

44. An antenna assembly according to claim 43, wherein said means for selectably alternating comprises:

means for selectably altering said magnetic reluctance of said filler material in response to at least one electrical control signal to shape communication of said electromagnetic energy between said antenna member and said borehole and surrounding formation.

45. An antenna assembly according to claim 43, wherein said filler material comprises:

a plurality of filler inserts, each being selectably positionable within a particular one of said interrogation regions, which have a magnetic reluctance which differs from that of said tubular member;

selected ones of said plurality of filler inserts having an electrical winding in flux-transferring communication therewith;

said electrical windings selectably receiving a control current from said means for selectably altering for altering the flux-carrying capacity of said filler inserts.

46. An antenna assembly according to claim 43, wherein said means for selectably altering can be utilized to provide at least one of:

(a) a symmetrical communication of said electromagnetic energy between said antenna member and said borehole and surrounding formation;

(b) an asymmetrical communication of said electromagnetic energy between said antenna member and said borehole and surrounding formation;

(c) an asymmetrical and azimuthally preferential communication of electromagnetic energy between said antenna member and said borehole and surrounding formation; and

(d) an asymmetrical and azimuthally preferential communication of electromagnetic energy, for a particular one of a plurality of selectably azimuthal locations, between said antenna member and said borehole and surrounding formation.

18. An antenna assembly according to claim 18, wherein each of said at least one antenna coil comprises a single loop antenna coil.

47. An improved antenna member for use in a measurement-while-drilling system, during drilling operations in a wellbore, comprising:

a tubular member for coupling in a selected location within a drillstring;

a plurality of axial grooves (1) cut into said tubular member at particular azimuthal locations and (2) defining a plurality of land regions therebetween;

a circular antenna conduit (1) substantially concentric with a central longitudinal axis of said tubular member, (2) extending through each of said plurality of land regions, and (3) communicating with each of said plurality of axial grooves; and

an antenna winding extending through said circular antenna conduit for transmitting or receiving electromagnetic radiation at portions of said antenna winding located in said plurality of axial grooves.

48. An improved antenna member according to claim 47, wherein said plurality of land regions include a peripheral portion which is substantially coextensive with an outer peripheral portion of said tubular member.

49. An improved antenna member according to claim 47, wherein said plurality of axial grooves are located at azimuthally equidistant positions along an outer surface of said tubular member.

50. An improved antenna member according to claim 47, wherein said antenna winding comprises a single loop antenna.

51. An improved antenna member according to claim 47, wherein said antenna winding comprises a multiple loop antenna.

52. An improved antenna member according to claim 47:

wherein said improved antenna member is operable in a transmission mode of operation, wherein a field-generating electrical current is directed through said antenna winding to generate a magnetic field with flux lines which are substantially transverse to said antenna winding.

53. An improved antenna member according to claim 47:

wherein said improved antenna member is operable in a reception mode of operation, wherein magnetic field components adjacent said antenna winding which are substantially axial to said tubular member are detected by said antenna winding and generates an electrical signal corresponding thereto.

54. An improved antenna member according to claim 47, wherein said antenna winding is oriented azimuthally perpendicular to said plurality of grooves and said plurality of land regions.

55. A measurement-while-drilling apparatus for use during drilling operations to interrogate a borehole and surrounding formation, comprising;

a transmitting member including at least one transmitting antenna for receiving an energizing electrical current and for selectively generating an interrogating electromagnetic signal for propagation through said borehole and surrounding formation;

a receiving member, spaced apart from said transmitting member, and including at least one receiving antenna for detecting an interrogating electromagnetic signal and generating an electrical current representative thereof;

a signal processing member for identifying at least one characteristic of said interrogating electromagnetic signal which is representative of at least one property of at least one of (1) said borehole, and (2) said surrounding formation;

a tubular member of coupling in a selected position within said drillstring and for supporting said transmitting member, said receiving member, and said signal processing member;

an antenna assembly, for use in at least one (a) said transmitting member, and (b) said receiving member, including;

(1) an antenna pathway, with a plurality of enclosed pathway portions surrounded by said tubular member, and a plurality of open pathway portions with said tubular member only partially surrounding each of said plurality of open pathway portions;

(2) an antenna member disposed in said antenna pathway;

(3) wherein said electromagnetic energy is preferentially communicated between said antenna member and said borehole and surrounding formation at said plurality of open pathway portions in comparison with said plurality of enclosed pathway portions.

56. A measurement-while-drilling apparatus, according to claim 55:

wherein said plurality of open pathway portions are arranged about said tubular member to ensure substantially symmetrical communication of said electromagnetic energy between said antenna member and said borehole and surrounding formation.

57. A measurement-while-drilling apparatus, according to claim 55:

wherein said plurality of open pathway portions are arranged about said tubular member to ensure substantially asymmetrical communication of said electromagnetic energy between said antenna member and said borehole and surrounding formation.

58. A measurement-while-drilling apparatus, according to claim 55:

wherein said plurality of open pathway portions are arranged about said tubular member to ensure substantially azimuthally symmetrical communication of said electromagnetic energy between said antenna member and said borehole and surrounding formation.

59. A measurement-while-drilling apparatus, according to claim 55:

wherein said plurality of open pathway portions are arranged about said tubular member to ensure substantially azimuthally-asymmetrical communication of said electromagnetic energy between said antenna member and said borehole and surrounding formation.

60. A measurement-while-drilling apparatus, according to claim 55, wherein said antenna assembly further includes:

means for preferentially communicating electromagnetic energy between said antenna member and said borehole and surrounding formation at particular ones of said plurality of open pathway portions in comparison with others of said plurality of open pathway portions.

61. A measurement-while-drilling apparatus, according to claim 60:

wherein said means for preferentially communicating is utilized to ensure substantially symmetrical communication of electromagnetic energy between said antenna member and said borehole and surrounding formation.

62. A measurement-while-drilling apparatus, according to claim 60:

wherein said means for preferentially communicating is utilized to ensure substantially asymmetrical communication of electromagnetic energy between said antenna member and said borehole and surrounding formation.

63. A measurement-while-drilling apparatus, according to claim 60:

wherein said means for preferentially communicating is utilized to ensure substantially azimuthally symmetrical communication of electromagnetic energy between said antenna member and said borehole and surrounding formation.

64. A measurement-while-drilling apparatus, according to claim 60:

wherein said means for preferentially communicating is utilized to ensure substantially azimuthally asymmetrical communication of electromagnetic energy between said antenna member and said borehole and surrounding formation.

65. A measurement-while-drilling apparatus, according to claim 60:

wherein said means for preferentially communicating comprises a plurality of booster inserts, composed of a material of comparatively low magnetic reluctance, one of which is placed adjacent said antenna member in selected ones of said plurality of open pathway portions to enhance communication of electromagnetic energy between said antenna member and said borehole and surrounding formation at said selected ones of said plurality of open pathway portions as compared to others of said plurality of open pathway portions.

66. A measurement-while-drilling apparatus according to claim 65, further comprising:

means for altering said magnetic reluctance of said plurality of booster inserts to allow preferential directing of communication of said electromagnetic energy between said antenna and said borehole and surrounding formation.

67. A measurement-while-drilling apparatus, according to claim 66:

wherein said means for altering is operable during drilling operations to allow changes in preferential directing of communication of said electromagnetic energy between said antenna member and said borehole and surrounding formation.

68. A measurement-while-drilling apparatus for use during drilling operations to interrogate a borehole comprising:

a transmitting member including at least one transmitting antenna for receiving an energizing electrical current and for selectively generating an interrogating electromagnetic signal for propagation through said borehole and surrounding formation;

a receiving member, spaced apart from transmitting member, including at least one receiving antenna for detecting said interrogating electromagnetic signal and generating an electrical current representative thereof;

a signal processing member for identifying at least one characteristic of said interrogating electromagnetic signal which is representative of at least one property of at least one of (1) said borehole, and (2) said surrounding formation;

a tubular member of coupling in a selected position within said drillstring and for supporting said transmitting member, said receiving member, and said signal processing member;

an antenna assembly, for use in at least one of (a) said transmitting member, and (2) said receiving member, including;

(1) an antenna pathway at least in part disposed within and surrounded by said tubular member;

(2) an antenna member disposed in said antenna pathway;

focus means for preferentially communicating electromagnetic energy between at least one portion of said antenna member and said borehole and surrounding formation.

69. A measurement-while-drilling apparatus, according to claim 68, wherein said focus means is configurable to allow at least one of:

(a) symmetrical communication of electromagnetic energy between portions of said antenna member and said borehole and surrounding formation;

(b) asymmetrical communication of electromagnetic energy between portions of said antenna member and said borehole and surrounding formation;

(c) azimuthally symmetrical communication of electromagnetic energy between portions of said antenna member and said borehole and surrounding formation;

(d) azimuthally asymmetrical communication of electromagnetic energy between portions of said antenna member and said borehole and surrounding formation;

(e) azimuthally dependent communication of electromagnetic energy between portions of said antenna member and said borehole and surrounding formation.

70. A measurement-while-drilling apparatus, according to claim 68:

wherein said focus means is subject to control by said signal processing member during drilling operations to allow at least one of;

(a) symmetrical communication of electromagnetic energy between portions of said antenna member and said borehole and surrounding formation;

(b) asymmetrical communication of electromagnetic energy between portions of said antenna member and said borehole and surrounding formation;

(c) azimuthally symmetrical communication of electromagnetic energy between portions of said antenna member and said borehole and surrounding formation;

(d) azimuthally asymmetrical communication of electromagnetic energy between portions of said antenna member and said borehole and surrounding formation;

(e) azimuthally dependent communication of electromagnetic energy between portions of said antenna member and said borehole and surrounding formation.

71. A method of interrogating a borehole surrounding a formation with an electromagnetic interrogating field, comprising the method steps of:

providing an elongated member with an antenna pathway defined therein with an antenna member at least partially disposed in said antenna pathway with portions of said antenna member defining a plurality of discrete communication regions;

selectively communicating said electromagnetic interrogating field between said antenna member and said borehole surrounding formation at particular ones of said portions of said antenna member defining a plurality of discrete communication regions.

72. A method of interrogating a borehole and surrounding formation, according to claim 71, further comprising:

providing a programmable controller;

selectively communicating said electromagnetic interrogating field between said antenna member and said borehole and surrounding formation in a particular manner in response to said programmable controller.