Cushioning devices

• US 5,533,218 A
• Filed: 12/23/1994
• Issued: 07/09/1996
• Est. Priority Date: 07/15/1994
• Status: Expired due to Fees

• Current Assignee: Arthur J. Fahy
• Original Assignee: Arthur J. Fahy
• Inventors: Fahy, Arthur J.
• Primary Examiner(s): TRETTEL, MICHAEL
• Application Number:
  US08/363,407
• Time in Patent Office: 564 Days
• Field of Search: 5/636, 5/464, 5/468, 5/481, 5/490, 5/643
• US Class Current: 5/636
• CPC Class Codes: A47C 27/144 inside the mattress or cushion
• CPC Class Codes: A47C 27/146 on the outside surface of the mattress or cushion
• CPC Class Codes: A47C 27/148 of different resilience
• CPC Class Codes: A47C 27/16 reinforced with sheet-like or rigid elements, e.g. profiled
• CPC Class Codes: A47C 27/20 with springs moulded in, or situated in cavities or openings in foamed material
• CPC Class Codes: A47G 2009/1018 Foam pillows
• CPC Class Codes: A47G 9/1081 comprising a neck support, e.g. a neck roll

Abstract

A pillow core (1) is made from a foamed plastics material which is softly resilient, and has its upper thickness formed with upright parallel ribs (5) spaced from one another by slots of elongated cross-section. The ribs have their upper surfaces attached to the underside of a porous web (3) which is soft and flexible but relatively inextensible in its own plane. The lower thickness of the core (1) is formed with cylindrical sockets (11) containing removable plugs (14) of foamed plastics material removable from their sockets through respective slits (12) formed in the underside of the core. The upper thickness of the core gives the pillow surface a soft plush feel, and the plugs are selectively removable to alter the resistance to compression of the pillow.

Claims

1. A cushioning device made of a resilient foamed plastic material, the cushioning device having a lower thickness and an upper thickness, the upper thickness being covered by a continuous, soft, thin, flexible layer, and there being parallel slots in the upper thickness, whereby the upper thickness is divided into ribs, and in which said layer is made of a material that is different from that of said ribs, is cemented to said ribs;

and is resilient in its own plane.

2. A device as set forth in claim 1, in which said ribs have upper portions and lower portions and said slots are disposed between and separate at least said lower portions of said ribs;

and said upper portions of said ribs are thicker than said lower portions of said ribs.

3. A device as set forth in claim 2, having an upper surface contoured to provide a central elongated shallow valley between two parallel mounds, and said ribs cover the mounds and the valley and their lower portions extend substantially parallel to one another.

4. A device as set forth in claim 2, having parallel elongated recesses providing sockets in said lower thickness of said device.

5. A device as set forth in claim 4, said device having an underside and in which said recesses communicate along their lengths with the underside of the device.

6. A device as set forth in claim 5, including resilient foamed plastics plugs locatable in and removable from said recesses.

7. A device as set forth in claim 6, in which said plugs are made from the same material as that of the device surrounding said recesses.

8. A device as set forth in claim 7, in which said recesses are cylindrical.

9. A device as set forth in claim 8, in which said recesses extend parallel to said ribs.

10. A device as set forth in claim 1, wherein said layer is porous.

11. A device as set forth in claim 10, wherein said layer is cemented to the upper thickness of the cushioning device.

12. A device as set forth in claim 1, wherein said layer is made of the same material as the upper thickness and is integral therewith.

13. A cushioning device made of a resilient foamed plastic material, the cushioning device having a lower thickness and an upper thickness, the upper thickness being covered by a continuous, soft, thin, flexible, porous layer cemented to the upper thickness of the cushioning device, and there being parallel slots in the upper thickness, whereby the upper thickness is divided into ribs.

14. A cushioning device made of a resilient foamed plastic material, the cushioning device having a lower thickness and an upper thickness, the upper thickness being covered by a continuous, soft, thin, flexible layer that is made of the same material as the upper thickness and is integral therewith, and there being parallel slots in the upper thickness, whereby the upper thickness is divided into ribs.