Nebuliser

• US 5,533,501 A
• Filed: 06/01/1994
• Issued: 07/09/1996
• Est. Priority Date: 06/04/1993
• Status: Expired due to Term

• Current Assignee: Profile Respiratory Systems Limited
• Original Assignee: Medic-Aid Limited
• Inventors: Denyer, John S. H.
• Primary Examiner(s): Burr, Edgar S.
• Assistant Examiner(s): SRIVASTAVA, VIRENDRA KUMAR
• Application Number:
  US08/251,922
• Time in Patent Office: 769 Days
• Field of Search: 128/200.18, 128/200.21, 128/203.12, 128/200.22, 128/200.24, 128/204.13, 128/200.14, 239/338, 239/370, 239/432
• US Class Current: 128/200.21
• CPC Class Codes: A61M 11/002 by flow deviation causing inertial separation of transported particles
• CPC Class Codes: A61M 11/06 of the injector type
• CPC Class Codes: B05B 7/0012 Apparatus for achieving spraying before discharge from the apparatus
• CPC Class Codes: B05B 7/2435 the carried liquid and the main stream of atomising fluid being brought together by parallel conduits placed one inside the other

Abstract

An effective nebulizer atomizes fluids or powders carried in a stream of pressurized gas. The nebulizer includes a casing, a nozzle head having at least one gas outlet and a reservoir disposed around the at least one gas outlet for receiving the substance to be atomized, and from which the substance is atomized by the steam of gas. The substance to be atomized is introduced into the nebulizer, at least two holes opening into the reservoir through which the substance to be atomized is drawn by the stream of gas issuing from the at least one gas outlet. Also provided is an airflow control device having a bridge bar which is locatable for interception of the gas issuing from the at least one gas outlet so as to be freely angularly displaceable for deflecting the stream of gas issuing from the at least one gas outlet across the reservoir.

Claims

1. A nebuliser for atomising a substance to entrain it into a stream of gas, said nebuliser comprising:

a casing,

a nozzle head disposed within said casing and having at least one gas outlet and an open reservoir surrounding said at least one gas outlet and for receiving a substance to be atomised and from which the substance is atomised by a stream of gas passing through said gas outlet,

at least two holes opening into the bottom of the reservoir through which the substance to be atomised is drawn by the stream of gas issuing from said at least one gas outlet;

an airflow control device having a bridge bar which is mounted to intercept the gas issuing from said at least one gas outlet, said bridge bar being freely angularly displaceable with respect to the reservoir to deflect the stream of gas issuing from said at least one gas outlet across the open reservoir; and

wherein the nozzle head includes a transverse gallery through which the substance to be atomized is supplied to said at least two holes.

2. A nebuliser according to claim 1 wherein the airflow control device includes a tubular carrier which fits on and around the nozzle head to support the bridge bar so that said bridge bar is angularly displaceable.

3. A nebuliser according to claim 2 wherein the nozzle head is mounted at an end of a gas duct which passes through a container for carrying the substance to be atomised, and the tubular carrier extends downwardly and around the gas duct to the bottom of the container.

4. A nebuliser according to claim 1 wherein the substance to be atomised is drawn into the transverse gallery from between an outer surface of the nozzle head and an inner surface of the tubular carrier.

5. A nebuliser according to claim 4 including three longitudinal grooves disposed in at least one of the outer surface of the nozzle head and the inner surface of the tubular carrier.

6. A nebuliser according to claim 4 including at least one longitudinal groove disposed in at least one of the outer surface of the nozzle head and the inner surface of the tubular carrier.

7. A nebuliser according to claim 6 wherein the substance to be atomised is drawn into the transverse gallery from said at least one longitudinal groove.

8. A nebuliser according to claim 6 wherein said at least two holes opening into the reservoir comprise four holes, and wherein said reservoir comprises an annular groove encircling said at least one gas outlet.

9. A nebuliser according to claim 5 wherein said at least one longitudinal groove is in alignment with at least one open end of the transverse gallery.

10. A nebuliser according to claim 1 wherein the transverse gallery has a plurality of ends;

and wherein the gallery opens out of the nozzle head at one or more ends of the gallery.

11. A nebuliser according to claim 1 further comprising a container connected to said casing, said container containing the substance to be atomised, and said container in communication with said at least two holes opening into the reservoir.

12. A nebuliser according to claim 11 wherein the airflow control device includes a mushroom baffle which extends outwardly and downwardly from the region of the nozzle head serving to deflect oversize droplets of the substance back into the container.

13. A nebuliser according to claim 12 wherein the open reservoir comprises an annular groove encircling said at least one gas outlet.

14. A nebuliser according to claim 1 wherein the reservoir is an angular groove encircling the gas outlet.

15. A nozzle according to claim 1 wherein the said at least two holes are curved for inducing turbulence in the substance to be atomised as it is delivered to the reservoir.

16. A nozzle according to claim 1 including at least three holes opening into the reservoir through which the substance to be atomised is drawn by the stream of gas issuing from said at least one gas outlet.

17. A container as recited in claim 1 wherein said at least two holes opening into the reservoir comprises four holes.

18. A nebuliser according to claim 17 wherein the open reservoir comprises an annular groove encircling said at least one gas outlet.

19. A nebuliser according to claim 18 wherein said at least one gas outlet comprises a single gas outlet concentric with said annular groove.