Battery box device for electric vehicle

• US 5,534,364 A
• Filed: 04/29/1994
• Issued: 07/09/1996
• Est. Priority Date: 04/30/1993
• Status: Expired due to Fees

• Current Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Original Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Inventors: Watanabe, Satoshi, Nakayama, Hitoshi
• Primary Examiner(s): Niebling, John
• Assistant Examiner(s): Mee, Brendan
• Application Number:
  US08/235,063
• Time in Patent Office: 802 Days
• Field of Search: 429/7, 429/97, 429/61, 429/150, 429/99, 307/9.1, 307/10.1, 180/65.1, 180/65.8, 180/65.8, 180/65.3
• US Class Current: 429/61
• CPC Class Codes: B60L 2240/12 Speed
• CPC Class Codes: B60L 2240/545 Temperature
• CPC Class Codes: B60L 2240/549 Current
• CPC Class Codes: B60L 3/0046 relating to electric energy storage systems, e.g. batteries or capacitors
• CPC Class Codes: B60L 3/0069 relating to the isolation, e.g. ground fault or leak current
• CPC Class Codes: B60L 3/04 Cutting off the power supply under fault conditions protective devices and circuit arrangements in general H01H; H02H
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: B60L 50/66 Arrangements of batteries
• CPC Class Codes: B60L 58/18 of two or more battery modules
• CPC Class Codes: H01M 50/209 adapted for prismatic or rectangular cells H01M50/216 takes precedence
• CPC Class Codes: H01M 50/224 Metals
• CPC Class Codes: H01M 50/244 Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
• CPC Class Codes: H01M 50/249 specially adapted for aircraft or vehicles, e.g. cars or trains constructional details of batteries specially adapted for electric vehicles B60L50/64
• CPC Class Codes: H01M 50/271 Lids or covers for the racks or secondary casings
• CPC Class Codes: H01M 50/583 in response to current, e.g. fuses
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A battery box device for use on an electric vehicle includes a drive power supply having a plurality of storage batteries for supplying the electric energy to drive the electric vehicle, a circuit breaker device having a controller for producing a power supply control signal based on conditions of the electric vehicle, and a circuit breaker for turning off the drive power supply in response to the control signal from the controller. A battery box housing at least the storage batteries and the circuit breaker device. The battery box device also has a breaker box housing at least the controller and the circuit breaker device with the storage batteries and the circuit breaker device being separate from each other. A circuit breaker switch is operable from outside of the battery box.

Claims

1. A battery box device for use on an electric vehicle, comprising:

a drive power supply having a plurality of storage batteries for supplying an electric energy for at least one external load outside said battery box device to drive the electric vehicle;

a circuit breaker device having control means for producing a power supply control signal based on a condition of the electric vehicle and having a circuit breaker for turning off said drive power supply for said at least one external load in response to the control signal from said control means; and

a battery box housing at least said storage batteries and being mounted on the electric vehicle, said circuit breaker device being directly mounted on said battery box and operable from outside of said battery box for independently turning off said drive power supply.

2. A battery box device according to claim 1, wherein said control means includes a power supply converting means for reducing the voltage of the electric energy supplied by said storage batteries for use in operating auxiliary external loads outside said battery box device.

3. A battery box device according to claim 1, further comprising a breaker box housing at least said control means and said circuit breaker, said storage batteries and said circuit breaker device being separable from each other and supported by said battery box.

4. A battery box device according to claim 1, wherein said circuit breaker device further includes an accessible control means operable from outside of said battery box, said accessible control member being disposed outside of said battery box.

5. A battery box device according to claim 4, wherein said accessible control means includes a manual breaker switch operable from outside of said battery box for selectively connecting and disconnecting said drive power supply.

6. A battery box device according to claim 4, wherein said circuit breaker device further includes an input connector connected to said drive power supply, said accessible control means including an output connector connectable to an external load, said input connector being disposed in said battery box, said output connector being disposed outside of said battery box for electric connection to the external load.

7. A battery box device according to claim 4, wherein said accessible control means further includes an interface connector for exchanging signals therethrough between the battery box device and a vehicle control unit on the electric vehicle, said interface connector being disposed outside of said battery box for electric connection to the control unit on the electric vehicle.

8. A battery box device according to claim 4, wherein when the battery box device is installed on the electric vehicle, at least said accessible control means is exposed in a passenger'"'"'s compartment of the electric vehicle for being operated in the passenger'"'"'s compartment.

9. A battery box device according to claim 8, further comprising sealing means for sealing said accessible control means within the passenger'"'"'s compartment from exposure to outside of the electric vehicle when the battery box device is installed on the electric vehicle.

10. A battery box device according to claim 8, further comprising sealing means for sealing said accessible control means so as to seal said at least one of said breaker switch, said output connector, and said interface connector within the passenger'"'"'s compartment from exposure to outside of the electric vehicle when the battery box device is installed on the electric vehicle.

11. A battery box device according to claim 4, wherein said accessible control means includes a manual breaker switch for selectively connecting and disconnecting said drive power supply, an output connector connectable to an external load, and an interface connector for exchanging signals therethrough between the battery box device and a vehicle control unit on the electric vehicle, and wherein when the battery box device is installed on the electric vehicle, at least one of said breaker switch, said output connector, and said interface connector is exposed in a passenger'"'"'s compartment of the electric vehicle for being operated in the passenger'"'"'s compartment.

12. A battery box device according to claim 10 wherein said battery box has a window defined in an upper surface thereof for said accessible control means to project out of said window.

13. A battery box device according to claim 10, wherein said battery box has a window defined in an upper surface thereof, said at least one of said breaker switch, said output connector, and said interface connector projecting out of said window.

14. A battery box device according to claim 13, wherein said electric vehicle has a vehicle body including a bottom panel with an opening defined therein, said battery box being mounted on said bottom panel from outside of the electric vehicle with said upper surface of the battery box adjacent said bottom panel and with said opening and said window being held in alignment with each other.

15. A battery box device according to claim 14, wherein said battery box has an upwardly projecting mount with said window defined therein, said circuit breaker device being partly housed in said mount.

16. A battery box device according to claim 15, wherein said circuit breaker device further includes an input connector connected to said drive power supply, output cables connected to said output connector for supplying an electric energy to the external load, said input connector being disposed in said battery box, said output connector being disposed outside of said battery box through said window, said output cables being bent downwardly from said output connector toward said bottom panel of the vehicle body.

17. A battery box device according to claim 15, wherein said circuit breaker device further includes an input connector connected to said output connector for interconnecting said drive power supply and said output connector, said accessible control means including output cables connected to said output connector for supplying an electric energy to said external load, said input connector being disposed outside of said battery box through said window, said output cables being bent downwardly from said output connector toward said bottom panel of the vehicle body.

18. A battery box device according to claim 15, wherein said bottom panel of the vehicle body has an upwardly projecting base, said upwardly projecting mount of the battery box being complementarily housed in said upwardly projecting base, said at least one of said breaker switch, said output connector, and said interface connector being disposed out of said battery box through said window and located in a position higher than said bottom panel.

19. A battery box device according to claim 18, further including sealing means interposed between said upper surface of the battery box and said bottom panel for sealing said at least one of said breaker switch, said output connector, and said interface connector from outside of the electric vehicle.

20. A battery box device according to claim 19, wherein said sealing means is positioned between upwardly located surfaces of said upwardly projecting base and said upwardly projecting mount.

21. A battery box device according to claim 1 wherein sensor means are provided and connected to said circuit breaker device for sensing a said condition and providing a signal to said circuit breaker device representative of at least one of said condition of temperature of said storage batteries, voltage of said storage batteries, ground fault, presence of hydrogen gas in the battery box, and electric current supplied from storage batteries.

22. A battery box device according to claim 21, wherein said sensor means are provided for sensing all of said conditions recited in claim 21 and said control means produces said power control signals responsive to all of said recited conditions.

23. A battery box device for use on an electric vehicle comprising:

a drive power supply having a plurality of storage batteries for supplying an electric energy for at least one external load outside said battery box device to drive the electric vehicle;

a circuit breaker device having control means for producing a power supply control signal based on a condition of the electric vehicle and having a circuit breaker for turning off said drive power supply in response to the control signal from said control means; and

a battery box housing at least said storage batteries and being mounted on the electric vehicle, said circuit breaker device being directly mounted on said battery box and operable from outside of said battery box for independently tuning off said drive power supply;

wherein said circuit breaker device includes an input connector connected to said drive power supply, an output connector connectable to said at least one external load, said input connector being disposed in said battery box and said output connector being disposed outside of said battery box for electric connection to said at least one external load.

24. A battery box device according to claim 23, wherein said circuit breaker device includes an interface connector for exchanging signals therethrough between the battery box device and a vehicle control unit on the electric vehicle, said interface connector being disposed outside of said battery box for electric connection to the control unit on the electric vehicle.

25. A battery box device according to claim 23, wherein when the battery box device is installed on the electric vehicle, a manually operable circuit breaker switch of said circuit breaker device is exposed in a passenger'"'"'s compartment of the electric vehicle for being operated in the passenger'"'"'s compartment.

26. A battery box device according to claim 23, wherein said circuit breaker device includes a manual breaker switch for selectively connecting and disconnecting said drive power supply and an interface connector for exchanging signals therethrough between the battery box device and a vehicle control unit on the electric vehicle, and wherein when the battery box device is installed on the electric vehicle, at least one of said breaker switch, said output connector, and said interface connector is exposed in a passenger'"'"'s compartment of the electric vehicle for being operated in the passenger'"'"'s compartment.

27. A battery box device according to claim 26, further comprising sealing means for sealing said at least one of said breaker switch, said output connector, and said interface connector within the passenger'"'"'s compartment from exposure to outside of the electric vehicle when the battery box device is installed on the electric vehicle.

28. A battery box device according to claim 26, wherein said battery box has a window defined in an upper surface thereof, said at least one of said breaker switch, said output connector, and said interface connector projecting out of said window.

29. A battery box device according to claim 28, wherein said electric vehicle has a vehicle body including a bottom panel with an opening defined therein, said battery box being mounted on said bottom panel from outside of the electric vehicle with said upper surface of the battery box adjacent said bottom panel and with said opening and said window being held in alignment with each other.

30. A battery box device according to claim 29, wherein said battery box has an upwardly projecting mount with said window defined therein, said circuit breaker device being partly housed in said mount.

31. A battery box device according to claim 30, wherein said bottom panel of the vehicle body has an upwardly projecting base, said upwardly projecting mount of the battery box being complementarily housed in said upwardly projecting base, said at least one of said breaker switch, said output connector, and said interface connector being disposed out of said battery box through said window and located in a position higher than said bottom panel.

32. A battery box device according to claim 31, further including sealing means interposed between said upper surface of the battery box and said bottom panel for sealing said at least one of said breaker switch, said output connector, and said interface connector from outside of the electric vehicle.

33. A battery box device for use on an electric vehicle, comprising:

a drive power supply having a plurality of storage batteries for supplying an electric energy for at least one external load outside the battery box device to drive the electric vehicle;

a circuit breaker device having control means for producing a power supply control signal based on a condition of the electric vehicle and having a circuit breaker for turning off said drive power supply in response to the control signal from said control means; and

a battery box housing at least said storage batteries and being mounted on the electric vehicle, said circuit breaker device being mounted directly on said battery box operable from outside of said battery box for independently turning off said drive power supply;

wherein said battery box has a window defined in an upper surface thereof, at least a portion of said breaker switch device projecting out of said window for permitting access to said portion of said circuit breaker device from outside the battery box.

34. A battery box device according to claim 33, wherein said electric vehicle has a vehicle body including a bottom panel with an opening defined therein, said battery box being mounted on said bottom panel from outside of the electric vehicle with said upper surface of the battery box adjacent said bottom panel and with said opening and said window being held in alignment with each other.

35. A battery box device according to claim 34, wherein said battery box has an upwardly projecting mount with said window defined therein, said circuit breaker device being partly housed in said mount.

36. A battery box device according to claim 35, wherein said bottom panel of the vehicle body has an upwardly projecting base, said upwardly projecting mount of the battery box being complementarily housed in said upwardly projecting base, at least a portion of said breaker switch device being disposed out of said battery box through said window and located in a position higher than said bottom panel.

37. A battery box device according to claim 36, further comprising sealing means interposed between said upper surface of the battery box and said bottom panel for sealing said breaker switch device from outside of the electric vehicle.