Charger for hand-held rechargeable electric apparatus with switch for reduced magnetic field

• US 5,536,979 A
• Filed: 06/30/1994
• Issued: 07/16/1996
• Est. Priority Date: 06/30/1994
• Status: Expired due to Fees

• Current Assignee: Alexander Mceachern, Thomas B. Haverstock
• Original Assignee: Alexander Mceachern, Thomas B. Haverstock
• Inventors: McEachern, Alexander, Haverstock, Thomas B.
• Primary Examiner(s): Shoop, Jr., William M.
• Assistant Examiner(s): Elms, Richard T.
• Application Number:
  US08/268,840
• Time in Patent Office: 747 Days
• Field of Search: 307/104, 307/117, 307/119, 307/131, 307/150, 307/154, 307/326-328, 336/DIG. 2, 320/2, 320/39, 320/43, 320/48, 363/95, 363/97, 324/126, 324/127, 361/42, 361/49, 361/173-175, 361/179, 327/370, 327/372, 327/510, 327/514, 257/679, 257/922, 902/26
• US Class Current: 307/104
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/90 involving detection or optimisation of position, e.g. alignment
• CPC Class Codes: H02J 7/00304 Overcurrent protection
• CPC Class Codes: H02J 7/0044 specially adapted for holding portable devices containing batteries H02J7/0045 takes precedence
• CPC Class Codes: Y10S 336/02 Separable

Abstract

A system transfers electric power between two devices using a magnetic coupling and no electrical connections. Each device incorporates a magnetic core surrounded by a coil. When properly aligned the cores form a closed magnetic circuit whereby stray magnetic fluxes are substantially reduced. In the preferred embodiment, a base unit incorporates a substantially `C` shaped magnetic core surrounded by its respective coil. A portable detachable device, such as an electric toothbrush, incorporates a substantially linear shaped magnetic core surrounded by its coil. The linear shaped magnetic core and the portable device are configured to fit within a gap formed in the `C` shaped magnetic core forming a substantially closed magnetic circuit thereby. Stray magnetic fluxes are thus significantly reduced. Additionally, an apparatus deactivates the power to the coil in the base unit when the portable device is removed from the base unit or when the battery within the portable device is charged to a predetermined level.

Claims

1. A system including a first electric circuit for transferring AC electric power to a second electric circuit which is mounted within a portable device such that the second electric circuit and the device are separable from the first electric circuit, wherein there is no electrical connection between the first electric circuit and the second electric circuit, wherein the first circuit comprises a first coil coupled around a first magnetic core wherein the first coil is coupled to receive an AC power signal for forming a magnetic field and wherein the second circuit comprises a second magnetic coil coupled around a second magnetic core for receiving the magnetic field, wherein the first magnetic core and the second magnetic core are substantially aligned for forming a completed magnetic circuit for reducing stray magnetic fluxes, the system further comprising means for deactivating the AC power signal to the first coil when the second magnetic core is removed from alignment wherein the means for deactivating comprises a circuit for detecting whether the second magnetic core is removed from alignment by monitoring a response to the AC power signal.

2. The system according to claim 1 wherein the circuit for detecting comprises a circuit for measuring a current flowing in the first coil.

3. The system according to claim 2 wherein the circuit for measuring a current flowing in the first coil senses a voltage representative of the current flowing in the first coil.

4. The system according to claim 1 further comprising means for periodically activating the AC power signal to the first coil during periods in which the first magnetic core and the second magnetic core are not substantially aligned.

5. The system according to claim 1 further comprising means for deactivating the AC power signal to the first coil when a battery is charged to a predetermined level.

6. The system according to claim 5 wherein the means for deactivating the AC power signal to the first coil when the battery is charged to a predetermined level comprises a circuit coupled to the battery for illuminating a LED when the battery is charged to the predetermined level and for extinguishing the LED when the battery is not charged to the predetermined level.

7. A system including a first electric circuit for transferring AC electric power to a second electric circuit which is mounted within a portable device such that the second electric circuit and the device are separable from the first electric circuit, wherein there is no electrical connection between the first electric circuit and the second electric circuit, wherein the first circuit comprises a first coil coupled around a first magnetic core wherein the first coil is coupled to receive an AC power signal for forming a magnetic field and wherein the second circuit comprises a second magnetic coil coupled around a second magnetic core for receiving the magnetic field, wherein the first magnetic core and the second magnetic core are substantially aligned for forming a completed magnetic circuit for reducing stray magnetic fluxes, wherein the second circuit further comprises a rectifier coupled to the coil and a battery coupled to the rectifier for storing power and further wherein the first circuit comprises a circuit for deactivating the AC power signal to the first coil when the battery is charged to a predetermined level wherein the circuit for deactivating comprises a circuit coupled to the battery for illuminating a LED when the battery is charged to a predetermined level and for extinguishing the LED when the battery is not charged to the predetermined level.

8. The system according to claim 7 wherein the circuit for deactivating further comprises a circuit coupled for measuring a current in the first coil.

9. The system according to claim 8 wherein the circuit for measuring further comprises means for comparing the current in the first coil to a predetermined level and for generating a control signal when the current in the first coil exceeds the predetermined level.

10. The system according to claim 7 further comprising means for deactivating the AC power signal to the first coil when the second magnetic core is removed from alignment.

11. The system according to claim 10 further comprising means for detecting whether the second magnetic core is removed from alignment.

12. The system according to claim 11 wherein the means for detecting comprises a circuit for measuring a current flowing in the first coil.

13. The system according to claim 11 further comprising means for periodically activating the AC power signal to the first coil during periods in which the second magnetic core is removed from alignment.

14. A system including a first electric circuit for transferring AC electric power to a second electric circuit which is mounted within a portable device such that the second electric circuit and the device are separable from the first electric circuit, wherein there is no electrical connection between the first electric circuit and the second electric circuit, wherein the first circuit comprises a first coil coupled around a first magnetic core wherein the first coil is coupled to receive an AC power signal for forming a magnetic field and wherein the second circuit comprises a second magnetic coil coupled around a second magnetic core for receiving the magnetic field, wherein the first magnetic core and the second magnetic core are substantially aligned for forming a completed magnetic circuit for reducing stray magnetic fluxes, the system further comprising:

a. means for sensing a level of current flowing in the first magnetic coil;

b. means for comparing coupled to compare the level of current flowing in the first magnetic coil to a first reference level wherein the means for comparing forms a control signal wherein the control signal obtains a first control level when the level of current flowing in the first coil is less than the first reference level and wherein the control signal periodically transitions between the first control level and a second control level when the level of current flowing in the first magnetic coil is greater than the first reference level;

c. an oscillator for forming an oscillator output signal coupled to receive the control signal wherein the oscillator output signal is enabled when the control signal obtains the first control level and wherein the oscillator output signal is disabled when the control signal obtains the second control level; and

d. a switch for controlling the AC power signal to the first magnetic coil coupled to receive the oscillator output signal.

15. The system according to claim 14 further comprising a LED coupled to receive the control signal wherein the LED is illuminated when the control signal obtains the first control level and wherein the LED is extinguished when the control signal obtains the second control level whereby the LED is illuminated when the first magnetic core and the second magnetic core are substantially aligned and further whereby the LED flashes periodically when the first magnetic core and the second magnetic core are not substantially aligned.

16. The system according to claim 14 wherein the means for comparing comprises:

a. a first comparator having a first comparator input, a second comparator input and a first comparator output wherein the first comparator input is coupled to the means for sensing and the second comparator input is coupled to receive the first reference level;

b. a resistor having a first resistor terminal and a second resistor terminal wherein the first resistor terminal is coupled to the first comparator output and the second resistor terminal is coupled to a supply voltage;

c. a capacitor having a first capacitor terminal and a second capacitor terminal wherein the first capacitor terminal is coupled to the first comparator output and the second capacitor terminal is coupled to a second reference level wherein the first comparator output is coupled to form the control signal.

17. The system according to claim 16 further comprising a second comparator having a third comparator input, a fourth comparator input and a second comparator output wherein the third comparator input is coupled to a third reference level, the fourth comparator input is coupled to the first comparator output and the second comparator output forms the control signal.

18. The system according to claim 17 further comprising:

a. a rectifier for rectifying a current in the second magnetic coil for forming a rectified signal;

b. a battery coupled to be charged by the rectified signal;

c. a means for determining if the battery is charged to a predetermined level; and

e. a means for disabling the AC power signal to the first coil if the battery is charged to the predetermined level.

19. The system according to claim 18 wherein the means for determining if the battery is charged to the predetermined level comprises a LED coupled to the battery wherein the LED is illuminated if the battery is charged to the predetermined level and wherein the LED is extinguished if the battery is not charged to the predetermined level.

20. The system according to claim 19 wherein the means for disabling the AC power signal to the first coil if the battery is charged to the predetermined level comprises a photodetector coupled to disable the oscillator output if the LED is illuminated.