Semiconductor circuit for a DC motor

• US 5,537,015 A
• Filed: 09/13/1994
• Issued: 07/16/1996
• Est. Priority Date: 09/15/1993
• Status: Expired due to Fees

• Current Assignee: Papst-Motoren GmbH & Company KG (Ebm-Papst Mulfingen GmbH & Company KG)
• Original Assignee: Papst-Motoren GmbH & Company KG (Ebm-Papst Mulfingen GmbH & Company KG)
• Inventors: Karwath, Arno
• Primary Examiner(s): Shoop, Jr., William M.
• Assistant Examiner(s): Masih, Karen
• Application Number:
  US08/305,145
• Time in Patent Office: 672 Days
• Field of Search: 318/254, 318/138, 318/439, 388/503, 388/806
• US Class Current: 318/400.29
• CPC Class Codes: H02H 7/0838 with H-bridge circuit
• CPC Class Codes: H02P 2201/07 DC-DC step-up or step-down converter inserted between the power supply and the inverter supplying the motor, e.g. to control voltage source fluctuations, to vary the motor speed
• CPC Class Codes: H02P 29/026 the fault being a power fluctuation
• CPC Class Codes: H02P 6/085 in a bridge configuration
• CPC Class Codes: H02P 6/34 Modelling or simulation for control purposes

Abstract

It is an object of the invention to provide a transistorized full-bridge driving circuit for an electronically commutated collectorless dc motor, in which burnout of the pnp transistors from overvoltage is avoided. This is accomplished by an arrangement with a collectorless dc motor (19) commutated by a semiconductor circuit, with a rectified-current intermediate circuit (13,14) supplied via a rectifier (11) from an AC current network, the intermediate circuit having an input to which is applied a fluctuating rectified current with predetermined maximum values, with a transistor (12, 112) located between the rectifier and the collectorless dc motor, the transistor being driven as a variable resistor, and with limiting means (25-27), for limiting the voltage at the control input of this transistor (12, 112) to a value smaller than the predetermined maximal value of the fluctuating rectified voltage and which control voltage falls within the voltage-tolerance range of the semiconductor driving circuit of the collectorless dc motor. The use of the limiting means, in combination with the transistor operated as a variable resistor, limits the voltage in the rectified-current intermediate circuit to an upper value, e.g. 270 V, so that standard commercial pnp- and npn-transistors can be used for the semiconductor driving circuit for commutation of the collectorless dc motor, and in this manner the semiconductor circuit is protected from overvoltage conditions. In the transistor which is driven as a variable resistor, corresponding losses do arise, but one avoids losses which would otherwise occur in a corresponding low-voltage power supply, so that overall a very good operating level results.

Claims

1. An apparatus including a semiconductor control circuit (34, 35, 36, 37) for commutating a collectorless dc motor (19), having

a rectifier (11) supplied with alternating current power;

two dc conductors, serving as output lines from said rectifier;

a rectified-current-source intermediate circuit (13,

     14) connected to an output of said rectifier (11), receiving a wavy (ripple-containing) dc voltage with predetermined maximum values;

a MOSFET (112), operated as a variable resistor, whose source-drain path is connected, in series with one of said dc conductors, between said rectifier (11) and said collectorless dc motor (19);

a Zener diode (121), connected in parallel to said source-drain path of said MOSFET; and

means (25, 27,

     28) for limiting voltage, at a control input of said MOSFET, to a value

which is smaller than said maximum values of said dc voltage and which falls within a voltage-tolerance range of said semiconductor control circuit (34, 35, 36,

     37) of said collectorless dc motor (19).

2. An apparatus according to claim 1, further comprising

a smoothing capacitor (16) connected in said dc current intermediate circuit 13, 14) and so dimensioned that it prevents ripple in said dc voltage signal (U_ZK) in said intermediate circuit (13, 14) from causing rotation speed fluctuations in said motor (19).

3. An apparatus according to claim 1, further comprising

a smoothing capacitor (16) connected in said dc current intermediate circuit (13, 14) and so dimensioned that it prevents ripple in said dc voltage signal (U_ZK) in said intermediate circuit (13, 14) from causing rotation speed fluctuations in said motor (19).

4. An apparatus according to claim 1, wherein the voltage at said limiting means (25, 27, 28) is variable for controlling rotation speed of said motor (19), by changing a resistance value of said transistor (112) to control said rotation speed.

5. An apparatus according to claim 1, wherein said collectorless dc motor (19) is a two-pulse-driven single-stranded motor (19).

6. An apparatus including a semiconductor control circuit (34, 35, 36, 37) for commutating a collectorless dc motor (19), having

a rectifier (11) supplied with alternating current power;

two dc conductors, serving as output lines from said rectifier;

a rectified-current-source intermediate circuit (13,

     14) connected to an output of said rectifier (11), receiving a wavy (ripple-containing) dc voltage with predetermined maximum values;

a MOSFET (112), operated as a variable resistor, whose source-drain path is connected, in series with one of said dc conductors, between said rectifier (11) and said collectorless dc motor (19);

means (25, 27,

     28) for limiting voltage, at a control input of said MOSFET (112), to a value which is smaller than said maximum values of said dc voltage and which falls within a voltage-tolerance range of said semiconductor control circuit (34, 35, 36,

     37) of said collectorless dc motor (19); and

a diode (122) connected in series between said MOSFET (112) operated as a variable resistor and said collectorless dc motor (19), said diode hindering a flow of braking current (i_B) from said motor (19) to said MOSFET (112).

7. An apparatus, including a semiconductor control circuit for commutating a collectorless dc motor, having

a rectifier supplied with alternating current power;

two dc conductors, serving as output lines from said rectifier;

a rectified-current-source intermediate circuit connected to an output of said rectifier, receiving a wavy (ripple-containing) dc voltage with predetermined maximum values;

a bipolar transistor (12), operated as a variable resistor, whose collector-emitter path is connected, in series with one of said dc conductors, between said rectifier and said collectorless dc motor; and

means (25, 27,

     28) for limiting voltage, at a control input of said bipolar transistor, to a value which is smaller than said maximum values of said dc voltage and which falls within a voltage-tolerance range of said semiconductor control circuit of said collectorless dc motor,

said voltage limiting means including

a voltage limiting member (25) and

a voltage divider (27,28), including at least one variable resistance connected in parallel to said voltage limiting member, said voltage divider including a setting transistor (28) whose resistance is controllable.

8. An apparatus according to claim 7, wherein said setting transistor (28) has a control terminal connected to an output (Y) of a rotation speed controller (30).

9. An apparatus according to claim 8, further comprising

a rotor position sensor (23), in said collectorless dc motor (19), having an output which provides an input signal (x) to said rotation speed controller (30).

10. An apparatus according to claim 9, wherein said rotor position sensor (23) generates two different signals (Q1, Q2) separated from each other by respective gaps (a), said different signals are logically combined, and the thus-formed combination signal serves as said rotation speed controller input signal (x).

11. An apparatus according to claim 9, further comprising

a charging capacitor (68),

a source (70) for charging current thereto, and means (66) for repeatedly quickly discharging said charging capacitor (68) at a frequency proportional to rotary speed of said motor (19).

12. An apparatus according to claim 10, further comprising

a charging capacitor (68),

a source (70) for charging current thereto, and means (66) for repeatedly quickly discharging said charging capacitor (68) at a frequency proportional to rotary speed of said motor (19).

13. An apparatus according to claim 11, further comprising

an operational amplifier (74), connected as an integrating circuit and as a differential amplifier, and having first and second inputs and an output, said first input being coupled to a voltage (73) on said charging capacitor (68), said second input being connected to a source of target value signals, and said output (Y) serving to vary resistance of said transistor (12) operated as a variable resistor.

14. An apparatus, including a semiconductor control circuit (34, 35, 36, 37) for commutating a collectorless dc motor (19), having

a rectifier (11) supplied with alternating current power;

two dc conductors, serving as output lines from said rectifier;

a rectified-current-source intermediate circuit (13,

     14) connected to an output of said rectifier (11), receiving a wavy (ripple-containing) dc voltage with predetermined maximum values;

a MOSFET (112), operated as a variable resistor, whose source-drain path is connected, in series with one of said dc conductors, between said rectifier (11) and said collectorless dc motor (19); and

means (25, 27,

     28) for limiting voltage, at a control input of said MOSFET (112), to a value which is smaller than said maximum values of said dc voltage and which falls within a voltage-tolerance range of said semiconductor control circuit (34, 35, 36,

     37) of said collectorless dc motor (19);

said semiconductor circuit for commutating said dc motor including a full bridge circuit containing power transistors having voltage tolerances which are at least 300 volts and which are smaller than the maximum values of the ripple-containing voltage signals at said output of said rectifier (11).

15. An apparatus including a semiconductor control circuit for commutating a collectorless dc motor, having

a rectifier supplied with alternating current power;

two dc conductors, serving as output lines from said rectifier;

a rectified-current-source intermediate circuit connected to an output of said rectifier, receiving a wavy (ripple-containing) dc voltage with predetermined maximum values;

a bipolar transistor (12), operated as a variable resistor, whose collector-emitter path is connected, in series with one of said dc conductors, between said rectifier and said collectorless dc motor; and

means (25, 27,

     28) for limiting voltage, at a control input of said bipolar transistor, to a value which is smaller than said maximum values of said dc voltage and which falls within a voltage-tolerance range of said semiconductor control circuit of said collectorless dc motor;

said semiconductor circuit for commutating said dc motor including a full bridge circuit containing power transistors having voltage tolerances which are at least 300 volts and which are smaller than maximum values of rippling dc voltage signals at an output of said rectifier (11).

16. A fuel burner including a blower whose motor (19) which is a collectorless dc motor commutated by a semiconductor control circuit having

a rectifier (11) supplied with alternating current power;

a rectified-current-source intermediate circuit (13,

     14) connected to an output of said rectifier (11), receiving a wavy (ripple-containing) dc voltage with predetermined maximum values;

a transistor, operated as a variable resistor, whose source-drain path is connected between said rectifier (11) and said collectorless dc motor (19); and

means (25, 27,

     28) for limiting voltage, at a control input of said transistor, to a value which is smaller than said maximum values of said dc voltage and which falls within a voltage-tolerance range of said semiconductor control circuit (34, 35, 36,

     37) of said collectorless dc motor (19).

17. An apparatus including a semiconductor control circuit for commutating a collectorless dc motor, having

a rectifier supplied with alternating current power;

two dc conductors, serving as output lines from said rectifier;

a rectified-current-source intermediate circuit connected to an output of said rectifier, receiving a wavy (ripple-containing) dc voltage with predetermined maximum values;

a MOSFET (112), operated as a variable resistor, whose drain-source path is connected, in series with one of said dc conductors, between said rectifier and said collectorless dc motor; and

means (25, 27,

     28) for limiting voltage, at a control input of said MOSFET (112), to a value which is smaller than said maximum values of said dc voltage and which falls within a voltage-tolerance range of said semiconductor control circuit of said collectorless dc motor,

said voltage limiting means including

a voltage limiting element (25) and

a voltage divider, including at least one variable resistance connected in parallel to said voltage limiting element, said voltage divider including a setting transistor (28) whose resistance is controllable.

18. An apparatus according to claim 17, wherein said setting transistor (28) has a control terminal connected to an output (Y) of a rotation speed controller (30).

19. An apparatus according to claim 18, further comprising a rotor position sensor (23), in said collectorless dc motor (19), having an output which provides an input signal (x) to said rotation speed controller (30).

20. An apparatus according to claim 19, wherein said rotor position sensor (23) generates two different signals (Q1, Q2) separated from each other by respective gaps (a), said different signals are logically combined, and the thus-formed combination signal serves as said rotation speed controller input signal (x).

21. An apparatus according to claim 19, further comprising

a charging capacitor (68),

a source (70) for charging current thereto, and means (66) for repeatedly quickly discharging said charging capacitor (68) at a frequency proportional to rotary speed of said motor (19).

22. An apparatus according to claim 20, further comprising

a charging capacitor (68),

a source (70) for charging current thereto, and means (66) for repeatedly quickly discharging said charging capacitor (68) at a frequency proportional to rotary speed of said motor (19).

23. An apparatus according to claim 21, further comprising

an operational amplifier (74), connected as an integrating circuit and as a differential amplifier, and having first and second inputs and an output, said first input being coupled to a voltage (73) on said charging capacitor (68), said second input being connected to a source of target value signals, and said output (Y) serving to vary resistance of said transistor (12) operated as a variable resistor.