Yard-care machine

• US 5,537,807 A
• Filed: 07/22/1994
• Issued: 07/23/1996
• Est. Priority Date: 07/22/1994
• Status: Expired due to Fees

• Current Assignee: Patriot Co. (Cehriba Investments Ltd.)
• Original Assignee: Patriot Co. (Cehriba Investments Ltd.)
• Inventors: Haver, Andrew W., Gearing, Thomas W.
• Primary Examiner(s): NOVOSAD, STEPHEN
• Application Number:
  US08/278,923
• Time in Patent Office: 732 Days
• Field of Search: 56/16.9, 56/12.9, 56/13.1, 56/13.4, 56/13.8, 56/17.5, 56/320.2, 56/255, 56/295, 56/11.3, 56/11.8, 241/28, 241/101.2, 241/101.7, 241/107.71
• US Class Current: 56/11.3
• CPC Class Codes: A01D 2101/00 Lawn-mowers
• CPC Class Codes: A01D 34/005 Mulching means

Abstract

The new yard-care machine includes features of a mower, a mulching mower and a branch chipper. Such machine has a cutting blade in an enlarged lower blade chamber and a fan and a chipper plate in an enlarged upper fan chamber. A restriction separates the chambers and a leaf and grass-comminuting mulching blade is interposed in the restriction between the blade and the plate. The machine shroud has an exhaust port equipped with an optional diffuser for spreading finely-divided mulch on a lawn. The shroud also has an opening through which branches can be introduced to the chipper plate. The resulting branch chips are exhausted into a collection bag. Manual and self-propelled ("walk behind" or riding) versions and various embodiments are disclosed.

Claims

1. In a yard-care machine having a shroud and a cutting blade rotating in the shroud about an axis of rotation for removing the top portions of blades of grass, the improvement wherein:

the shroud includes an upper chamber and a lower chamber;

the lower chamber has a first dimension measured generally normally to the axis and the cutting blade rotates in the lower chamber;

the machine has a restricting area between the chambers and generally in registry with the axis of rotation;

the restricting area has a second dimension measured generally normally to the axis and the second dimension is less than the first dimension;

at least one rotating mulching blade is at the restricting area and comminutes the top portions into finely divided grass particles,

whereby the top portions are converted to lawn-enriching mulch.

2. The machine of claim 1 including two mulching blades and wherein:

the mulching blades are at an angle to one another; and

the mulching blades rotate about the axis of rotation.

3. The machine of claim 1 including first and second sets of rotating mulching blades and wherein:

the sets are substantially in vertical registry with and spaced from one another;

the sets define a slot therebetween; and

the machine includes a single shearing bar aligned with the slot and secured with respect to the shroud,

whereby grass and leaves are finely mulched.

4. The machine of claim 1 including:

a shroud spaced above the mulching blade;

an exhaust port in the shroud; and

a diffuser positioned at the exhaust port,

whereby finely divided grass particles exhausted from the port are diffused across the surface of a lawn.

5. The machine of claim 4 including:

a set of wheels;

an engine having a shaft for driving the cutting blade and the mulching blade; and

a power transfer device for transferring power from the shaft to the wheels, whereby the machine is self-propelled.

6. The machine of claim 1 further including:

a shroud spaced above the mulching blade;

a chipping plate interposed between the shroud and the mulching blade; and

an opening through the shroud for introducing branches into contact with the chipping plate,

whereby such branches may be comminuted into chips.

7. The machine of claim 6 including a fan adjacent to the chipping plate and wherein:

the shroud includes an exhaust port for discharging the chips into a receptacle.

8. In a yard-care machine having a cutting blade for removing the top portions of blades of grass, the improvement comprising:

a machine shroud having a shroud opening and an exhaust port;

a fan spaced above the cutting blade for urging air through the port; and

a chipping plate for comminuting branches introduced through the opening, thereby forming branch chips,

whereby branches may be reduced to chips and exhausted through the port.

9. The machine of claim 8 including:

an engine having a shaft for driving the cutting blade, the fan and the chipping plate; and

a clutch interconnected with the shaft and the cutting blade,

whereby the cutting blade may be disabled while yet permitting the engine to drive the fan and the chipping plate.

10. The machine of claim 9 wherein:

the cutting blade rotates in a blade chamber;

the fan rotates in a fan chamber; and

the chambers are separated by a restriction.

11. The machine of claim 10 including at least one mulching blade rotating in the restriction whereby the machine comminutes the top portions of blades of grass into finely-divided particles.

12. The machine of claim 8 wherein the shroud defines a single chamber and the machine includes:

plural cutting blades rotating in the chamber, and wherein the cutting blades, the fan and the chipping plate are confined in the same chamber.

13. The machine of claim 8 further including a vacuum device for drawing lawn refuse into the machine.

14. The machine of claim 13 wherein the vacuum device includes a vacuum hose attached to the shroud.

15. The machine of claim 13 including a bottom perimeter and wherein the vacuum device includes a tray substantially sealing against the bottom perimeter, the tray having a vacuum hose attached thereto.

16. The machine of claim 8 wherein:

the cutting blade rotates in a blade chamber;

a suction fan rotates in a fan chamber above the blade chamber; and

a restriction opening is between the blade chamber and the fan chamber.

17. The machine of claim 16 wherein:

the blade rotates about an axis of rotation; and

the restriction opening substantially defines a circle coincident with the axis of rotation.

18. The machine of claim 8 including an engine driving the fan and the blade and wherein:

the machine includes a clutch and brake assembly spaced from the engine and in operative relationship to the blade,

whereby rotation of the blade may be stopped without stopping rotation of the engine.

19. The machine of claim 18 wherein:

the engine drives the blade through a drive shaft; and

the clutch and brake assembly is mounted in driven relationship to the drive shaft.

20. In a yard-care machine having a rotating cutting blade for removing the top portions of blades of grass, the improvement comprising:

at least one rotating mulching blade spaced from the cutting blade and comminuting-the top portions into finely divided grass particles,

and wherein;

the cutting blade rotates in a first chamber having a first dimension;

the mulching blade rotates in a second chamber having a second dimension less than the first dimension;

a shroud is spaced above the mulching blade and has an exhaust port therein; and

a diffuser is positioned at the exhaust port,

whereby top portions are converted to lawn-enriching mulch and diffused across the surface of a lawn.

21. The machine of claim 20 including:

a set of wheels;

an engine having a shaft for driving the cutting blade and the mulching blade; and

a power transfer device for transferring power from the shaft to the wheels,

whereby the machine is self-propelled.

22. In a yard-care machine having a rotating cutting blade for removing the top portions of blades of grass, the improvement comprising:

at least one rotating mulching blade spaced from the blade and comminuting the top portions into finely divided grass particles,

and wherein;

a shroud is spaced above the mulching blade;

a chipping plate is interposed between the shroud and the mulching blade; and

the shroud includes an opening for introducing branches into contact with the chipping plate.

23. The machine of claim 22 including a fan adjacent to the chipping plate and wherein:

the shroud includes an exhaust port for discharging the chips into a receptacle.

24. In a yard-care machine having a shroud and a cutting blade rotating in the shroud about an axis of rotation for removing the top portions of blades of grass, the improvement wherein:

the shroud includes an upper chamber and a lower chamber;

the machine has a restricting area between the chambers and generally in registry with the axis of rotation;

at least one rotating mulching blade comminutes the top portions into finely divided grass particles;

a portion of the shroud is spaced above the mulching blade and a chipping plate is interposed between the portion and the mulching blade; and

the shroud portion has an opening therethrough for introducing branches into contact with the chipping plate.

25. The machine of claim 24 including a fan adjacent to the chipping plate and wherein:

the shroud includes an exhaust port for discharging the chips into a receptacle.

26. The machine of claim 24 having an engine driving the cutting blade for cutting blades of grass and wherein:

the machine includes a clutch-and-brake assembly spaced from the engine and fixed with respect to the cutting blade; and

the assembly is between the cutting blade and the mulching blade.