Air-in-line sensing apparatus

• US 5,537,853 A
• Filed: 09/12/1994
• Issued: 07/23/1996
• Est. Priority Date: 09/12/1994
• Status: Expired due to Term

• Current Assignee: Carefusion 303 Incorporated (Becton, Dickinson & Co)
• Original Assignee: Ivax Corporation (Teva Pharmaceutical Industries, Ltd.)
• Inventors: Warner, Eric A., Finburgh, Simon E., Morris, Matthew G.
• Primary Examiner(s): Noland, Thomas P.
• Assistant Examiner(s): Politzer, Jay L.
• Application Number:
  US08/305,466
• Time in Patent Office: 680 Days
• Field of Search: 73/19.03, 73/19.11
• US Class Current: 73/19.03
• CPC Class Codes: A61M 5/365 Air detectors A61M5/1684 takes precedence; in extracorporeal blood circuits A61M1/3626
• CPC Class Codes: G01N 2291/02433 Gases in liquids, e.g. bubbles, foams
• CPC Class Codes: G01N 2291/102 one emitter, one receiver
• CPC Class Codes: G01N 29/02 Analysing fluids using acoustic emission techniques G01N29/14 ; constructional or flow details for analysing fluids G01N29/222; optoacoustic fluid cells G01N29/2425
• CPC Class Codes: G01N 29/222 Constructional or flow details for analysing fluids optoacoustic fluid cells G01N29/2425
• CPC Class Codes: G01N 29/223 Supports, positioning or alignment in fixed situation mounting transducers per se G10K11/004

Abstract

An air-in-line sensing apparatus for use with a parenteral fluid administration set to detect the passage of air through a fluid conduit. The apparatus comprises a first housing having a first arcuate section mounting a first transducer adjacent the first arcuate section and a second housing having a second arcuate section mounting a second transducer adjacent the second arcuate section. One housing is independently movable relative to the other housing so that when the movable housing is moved towards the other housing, the first and second arcuate sections capture a length of administration set tubing therebetween providing secure intimate contact therewith. A signal may be generated from one of such transducers, passed through the fluid conduit and received by the other transducer to detect whether the conduit is carrying air.

Claims

1. An apparatus for detecting a gas in a liquid contained in a conduit, comprising:

a first housing having a first transducer for transmitting a signal across said conduit;

a second housing having a second transducer for receiving said signal;

wherein said first housing and said second housing are spaced a distance apart and one housing is independently rotatable in relation to the other housing; and

means for simultaneously capturing and aligning said conduit between said first and second transducers whereby said first transducer transmits said signal across said conduit and is received by said second transducer which converts said signal into an electrical signal which is processed and which will establish whether said fluid-carrying conduit is carrying a gas.

2. The apparatus according to claim 1, wherein said means for capturing and aligning said conduit comprises:

said first housing further including a first arcuate section which is in contact with a first arcuate section of said conduit; and

said second housing further including a second arcuate section which is in contact with a second arcuate section of said conduit.

3. The apparatus according to claim 1 wherein said rotatable housing includes a shaft having a gear mounted at the end of the shaft responsive to rotation force for causing rotation of the rotatable housing.

4. The apparatus according to claim 3 wherein:

the shaft includes a snap fit member for receiving the gear and engaging the gear to retain the gear in a predetermined position on the shaft; and

the snap fit feature is located opposite a load-bearing portion of the shaft.

5. The apparatus according to claim 1 wherein one of said housings is spring loaded toward the other housing to compress said conduit when said conduit has been captured and aligned between said first and second housings.

6. The apparatus according to claim 1 wherein said signal transmitted between said first and second transducers is an ultrasonic signal which passes through said conduit.

7. The apparatus of claim 1 wherein said means for capturing and aligning comprises a hook-shaped portion formed on the rotatable housing, the hook-shaped portion configured to engage the conduit and move the conduit to a position between the first and second housings during rotation of said one housing towards the other housing thereby capturing and aligning the conduit.

8. The apparatus of claim 1 wherein said means for capturing and aligning comprises an arcuate tapered flare formed on the rotatable housing, said flare configured to engage the conduit and to wipe the exterior of the conduit during rotation of said one housing towards the other housing to thereby clean the conduit of matter located on its exterior.

9. The apparatus of claim 1 wherein said means for capturing and aligning comprises a guide member located adjacent one of said housings to contain the conduit within a predetermined range of the rotatable housing.

10. The apparatus of claim 9 wherein said guide member has approximately a half-dome shape and extends to a height approximately equal to the height of the rotatable housing.

11. An apparatus for detecting a gas in a conduit, comprising:

a first housing having a first arcuate section which is in contact with a first arcuate section of said conduit;

a second housing having a second arcuate section which is in contact with a second arcuate section of said conduit;

wherein said first housing and said second housing are spaced a distance apart and one of said housings is independently rotatable in relation to the other of said housings;

a first transducer associated with said first housing for transmitting a signal across said conduit;

a second transducer associated with said second housing for receiving said signal, whereby said signal travels across said conduit and is received by said second transducer which converts said signal into an electrical signal which is processed and which will establish whether said fluid-carrying conduit is carrying the gas.

12. The apparatus according to claim 11 wherein said conduit is compressed between said first housing and said second housing.

13. The apparatus according to claim 11 wherein said first arcuate section is aligned substantially parallel to said second arcuate section and said conduit is compressed therebetween.

14. The apparatus according to claim 11 wherein said second arcuate section further comprises an arcuate tapered flare to slidably engage said conduit.

15. The apparatus according to claim 11 wherein said first arcuate section of said first housing comprises an arc of approximately 90 degrees.

16. The apparatus according to claim 15, wherein said second arcuate section of said second housing comprises an arc of approximately 90 degrees.

17. The apparatus according to claim 11, wherein said first housing is spring biased toward said second housing.

18. The apparatus according to claim 17 wherein:

said rotatable housing includes a shaft having a gear mounted at the end of the shaft responsive to rotation force for causing rotation of the rotatable housing;

the shaft includes a snap fit member for receiving the gear and engaging the gear to retain the gear in a predetermined position on the shaft; and

the snap fit feature is located opposite a load-bearing portion of the shaft.

19. The apparatus of claim 11 wherein said rotatable housing comprises a hook-shaped portion configured to engage the conduit and move the conduit to a position between the first and second housings during rotation of said one housing towards the other housing thereby capturing and aligning the conduit.

20. The apparatus of claim 11 wherein said rotatable housing comprises an arcuate tapered flare configured to engage the conduit and to wipe the exterior of the conduit during rotation of said one housing towards the other housing to thereby clean the conduit of matter located on its exterior.

21. The apparatus of claim 11 further comprising a guide member located adjacent one of said housings to contain the conduit within a predetermined range of the rotatable housing.

22. The apparatus of claim 21 wherein said guide member has approximately a half-dome shape and extends to a height approximately equal to the height of the rotatable housing.

23. An apparatus for detecting gas in a fluid conduit, comprising:

a first housing fixedly mounted to a base and having a first arcuate section for matingly contacting a first arcuate section of said conduit;

a second housing pivotally mounted to said base, said second housing being rotatable relative to said first housing, said second housing having a second arcuate section, said second housing being rotatable so that said second arcuate section of said second housing matingly contacts a second arcuate section of said conduit;

a first transducer mounted in one of said housings for transmitting a signal across said conduit; and

a second transducer associated in the other of said second housings for receiving said transmitted signal;

whereby said signal travels across said conduit and is received by said second transducer which converts said signal into an electrical signal which is processed and which will establish whether said conduit is carrying the liquid or the gas.

24. The apparatus according to claim 23, wherein when said second housing is rotated, said first housing and said second housing are spaced a predetermined distance apart.

25. The apparatus according to claim 24, wherein said first housing is spring biased toward said second housing to set said predetermined spaced apart distance so that when said second housing is rotated into contact with said conduit, said conduit opposes said spring bias to move said first housing away from said second housing a distance greater than said predetermined distance.

26. The apparatus according to claim 23, wherein when said second housing is rotated, said conduit is compressed between said first arcuate section of said first housing and said second arcuate section of said second housing.

27. The apparatus according to claim 23, wherein said signal from said first transducer is an ultrasonic signal which passes through said conduit and through the liquid or the gas in said conduit.

28. The apparatus according to claim 23, wherein said first arcuate section is aligned substantially parallel to said second arcuate section when said second housing is rotated.

29. The apparatus according to claim 28, wherein said second arcuate section further comprises an arcuate tapered flare to slidably engage said conduit when said second housing is rotated for aligning said conduit between said substantially parallel first and second arcuate sections.

30. The apparatus according to claim 23, wherein said first arcuate section of said first housing comprises a concave arc of approximately 90 degrees.

31. The apparatus according to claim 23, wherein said second arcuate section of said second housing comprises a concave arc of approximately 90 degrees.

32. The apparatus of claim 23 wherein said second housing comprises a hook-shaped portion formed on the rotatable housing, the hook-shaped portion configured to engage the conduit and move the conduit to a position between the first and second housings during rotation of said one housing towards the other housing thereby capturing and aligning the conduit.

33. The apparatus of claim 23 wherein said means for capturing and aligning comprises a guide member located adjacent one of said housings to contain the conduit within a predetermined range of the rotatable housing.

34. The apparatus of claim 33 wherein said guide member has approximately a half-dome shape and extends to a height approximately equal to the height of the rotatable housing.

35. An apparatus for detecting a gas in a liquid contained in a conduit, comprising:

a first housing having a first surface with a first fillet formed therein;

a first transducer affixed to said first housing adjacent said first fillet;

a second housing, having a second surface with a second fillet formed therein, wherein said second housing is shiftable relative said first housing and is configured such that at least a portion of said second fillet becomes positioned adjacent and parallel to said first fillet upon shifting said second housing such that said second housing slidingly engages said conduit to align and capture said conduit between said first and second fillets; and

a second transducer affixed to said second housing, adjacent said second fillet.

36. The apparatus of claim 35 wherein said second fillet is formed to flare upwardly and laterally away from said first fillet upon positioning of said second housing such that said portion of second fillet is adjacent and parallel to said first fillet.

37. The apparatus of claim 36 wherein one of said housings is biased toward the other.

38. The apparatus of claim 36 wherein said second housing comprises a hook-shaped portion configured to engage the tubing and move the tubing to a position between the first and second housings during shifting of said second housing towards the first housing thereby capturing and aligning the tubing.

39. The apparatus of claim 38 wherein said second housing comprises an arcuate tapered flare configured to engage the tubing and to wipe the exterior of the tubing during shifting of said second housing towards the first housing to thereby clean the tubing of matter located on its exterior.

40. The apparatus of claim 39 further comprising a guide member located adjacent said first housing to contain the tubing within a predetermined range of the second housing.

41. The apparatus of claim 40 wherein said guide member has approximately a half-dome shape and extends to a height approximately equal to the height of the second housing.