Sorting apparatus

• US 5,538,142 A
• Filed: 11/02/1994
• Issued: 07/23/1996
• Est. Priority Date: 11/02/1994
• Status: Expired due to Term

• Current Assignee: Buhler Sortex Ltd. (Buhler Holding AG)
• Original Assignee: Sortex Ltd. (Buhler Holding AG)
• Inventors: Henderson, Kenneth, Davis, Robert, Fraenkel, Herbert
• Primary Examiner(s): Terrell, William E.
• Assistant Examiner(s): NGUYEN, TUAN N
• Application Number:
  US08/333,498
• Time in Patent Office: 629 Days
• Field of Search: 209/552, 209/559, 209/576, 209/580, 209/581, 209/582, 209/587, 209/639, 209/938, 209/939, 250/222.2, 250/226, 250/561, 356/338, 356/343, 356/407
• US Class Current: 209/580
• CPC Class Codes: B07C 5/3422 using video scanning devices, e.g. TV-cameras
• CPC Class Codes: B07C 5/3425 of granular material, e.g. ore particles, grain investigation moving fluids or granular solids using optical means G01N21/85
• CPC Class Codes: B07C 5/366 during free fall of the articles
• CPC Class Codes: Y10S 209/938 Illuminating means facilitating visual inspection

Abstract

Sorting apparatus has a conveyor belt or equivalent mechanism for moving particles at a speed sufficient to generate a stream of particles in air, which particles can be graded such that unacceptable material can be removed. The grading or sorting is conducted by a primary scanning system for analyzing light reflected from particles in the stream in a plurality of wavelength ranges. Ejectors for removing particles from the stream are disposed downstream of the scanning system, and are instructed in response to signals received from the scanning system. An auxiliary scanning system is also included to establish the presence of material in the stream, and in the event that a void is detected in a given region, then the analysis of that region by the primary scanning system and any corresponding activation of the ejectors is inhibited.

Claims

1. Sorting apparatus comprising means for moving a stream of particles along a predetermined path;

a primary scanning system for analyzing light reflected from particles on said path in a plurality of wavelength ranges;

ejecting means disposed downstream of the scanning system for ejecting particles from said path; and

means for activating the ejecting means in response to signals from the scanning system, whereby unacceptable particles are ejected from said system, the apparatus including an auxiliary light source for creating a background emitting light in a further wavelength range and an auxiliary scanning system disposed to receive light transmitted across said path from said background for emitting light in a further wavelength range, and means coupled to the auxiliary system to inhibit analysis of light in the primary scanning system activation of the ejecting means in an area of the path through which light in said further wavelength range has been transmitted directly from the background to the auxiliary system, thereby indicating the absence therefrom of any particle to be sorted.

2. Apparatus according to claim 1 including a light source and a reflector for creating the background to the auxiliary scanning system.

3. Apparatus according to claim 2 wherein the reflector is on the surface of a rotating cylinder.

4. Apparatus according to claim 1 wherein the primary scanning system is a multichromatic system.

5. Apparatus according to claim 4 wherein the multichromatic scanning system is a bichromatic system for analyzing reflected light in two of three wavelength ranges consisting of "red", "green" and "blue" wavelength ranges, and wherein the background created by the auxiliary light source emits light in the third of said three wavelength ranges.

6. Apparatus according to claim 5 wherein the bichromatic and auxiliary scanning systems comprise a single camera unit with a lens and an infra-red blocking filter between the particle path and the camera, the camera being located relative to the path such that it receives light from sequential locations in the path.

7. Apparatus according to claim 1 including a computer for storing and analyzing information received from the scanning systems and instructing the ejecting means pursuant to such analysis.

8. Apparatus according to claim 1 wherein the coupling means inhibits operation of the multichromatic scanning system in response to the auxiliary system indicating the absence of a particle to be sorted from a said area.

9. Apparatus according to claim 1 wherein the primary and auxiliary scanning system operate in response to light in visible wavelength ranges, and including a further scanning system for receiving light transmitted across said path from a background emitting light in the infra-red.

10. Apparatus according to claim 9 wherein the auxiliary and further scanning systems are situated to receive light from the same background.

11. Apparatus according to claim 10 wherein the background is the surface of a rotatable cylinder illuminated by lamps emitting light respectively in the infra-red wavelength and said further wavelength ranges.

12. Apparatus according to claim 1 including a further scanning system for receiving light in said further wavelength ranges transmitted across said path and in an additional wavelength range reflected from particles in said path, the further scanning system activating the ejecting means in response to a comparison between light sensed in said additional wavelength range and that sensed in said further wavelength range.

13. Apparatus according to claim 12 wherein the transmitted range is in the visible range and the reflected light is in the infra-red, activation of the ejecting means being in response to light received being darker in infra-red relative to the transmitted light.

14. A method of sorting particles moving in a stream along a predetermined path comprising:

analyzing in a primary scanning system light reflected from particles in said stream in a plurality of wavelength ranges to identify acceptable and unacceptable particles;

monitoring in an auxiliary scanning system the receipt of light-transmitted across said path from a background that operates to emit light in a further wavelength range to identify the absence from said path of a particle to be sorted;

activating an ejector to eject from said stream particles identified as unacceptable by the primary scanning means; and

inhibiting analysis in the primary scanning system of light received from a particular area of said path and thereby activation of the ejector in response to a signal from the auxiliary scanning system indicating the absence of a particle from said particular area of said path.

15. A sorting apparatus comprising:

means for moving a stream of particles along a predetermined path;

a primary scanning system for detecting light reflected from a particle within a viewing area on said path in a plurality of wavelength ranges, said reflected light deriving its light from a primary light source;

a secondary scanning system that detects light transmitted across said viewing area in a further wavelength range for determining the presence of a particle in said viewing area, said transmitted light deriving its light from a secondary light source, wherein said secondary scanning system is independent of said primary scanning system;

analyzing means coupled to said primary and secondary scanning systems for analyzing light detected from said primary scanning system to identify acceptable and unacceptable particles and for producing an activating signal conditioned upon an identification of an unacceptable particle, wherein said secondary scanning system inhibits said analyzing means when there is an absence of particles in the viewing area; and

ejecting means disposed downstream from said primary scanning system for ejecting said unacceptable particle from said path in response to said activating signal.

16. An apparatus as defined in claim 15 wherein the secondary scanning system further includes a reflector.

17. An apparatus as defined in claim 16 wherein the reflector is on the surface of a rotating cylinder.

18. A method of sorting particles moving in a stream along a predetermined path comprising:

a) analyzing in a primary scanning system light reflected from particles in said stream in a plurality of wavelength ranges to identify acceptable and unacceptable particles;

b) monitoring in an auxiliary scanning system the receipt of light transmitted across said path from a background that operates to emit light in a further wavelength range to identify the absence from said path of a particle to be sorted, wherein said auxiliary scanning system is independent of said primary scanning system;

c) activating an ejector to eject from said stream particles identified as unacceptable by the primary scanning means; and

d) inhibiting the performance of step a in response to a signal from the auxiliary scanning system indicating the absence of a particle from a particular area of said path.