Automatic coupling system for traction batteries

• US 5,538,809 A
• Filed: 07/25/1995
• Issued: 07/23/1996
• Est. Priority Date: 07/29/1994
• Status: Expired due to Fees

• Current Assignee: Varta Batterie AG (Michael Tojner, PhD, LLD)
• Original Assignee: Varta Batterie AG (Michael Tojner, PhD, LLD)
• Inventors: Rinke, Hubert, Bittihn, Rainer, Woeffler, Friedrich, Sziksnus, Dieter
• Primary Examiner(s): Skapars, Anthony
• Application Number:
  US08/506,835
• Time in Patent Office: 364 Days
• Field of Search: 429/121, 429/123, 429/120, 429/61, 429/62, 429/49, 320/2, 320/35, 439/374, 439/378, 439/504, 439/577, 439/460, 439/919
• US Class Current: 429/120
• CPC Class Codes: B60K 1/04 of the electric storage means for propulsion exchanging batteries for electric propulsion of vehicles B60L53/80; for auxiliary purposes only B60R16/04; supplying batteries to, or removing batteries from, vehicles B60S5/06
• CPC Class Codes: B60K 11/02 with liquid cooling
• CPC Class Codes: B60L 53/16 Connectors, e.g. plugs or sockets, specially adapted for charging electric vehicles
• CPC Class Codes: B60L 53/302 Cooling of charging equipment
• CPC Class Codes: B60L 53/80 Exchanging energy storage elements, e.g. removable batteries
• CPC Class Codes: B60R 16/04 Arrangement of batteries
• CPC Class Codes: H01R 13/6315 allowing relative movement between coupling parts, e.g. floating connection for coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures, H01R12/91 takes precedence
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

A coupling for connecting a battery to a battery charger of a replacement station for electric road vehicles equipped with exchangeable batteries receivable upon a roller conveyor associated with the replacement station, or to a battery charger of the owner of the vehicle, includes corresponding terminal strips associated with the battery and with the battery charger having plugs and sockets for electrical connection, and optionally for connection with an air supply and a water refilling device. The plugs and sockets are suitably connected to the battery with cables and hoses. The correspondingly adjusted terminal strip arranged at the charging position in the replacement station is provided with corresponding sockets and plugs, and has additional guide pins for engaging corresponding guide openings in the battery terminal strip. These various structures are automatically connected when the battery is advanced along the roller conveyor.

Claims

1. An apparatus for connecting a battery with a battery charger, including a battery charger at a replacement station for electric road vehicles equipped with exchangeable batteries receivable upon a roller conveyor associated with the replacement station, comprising a first terminal strip attached to the battery and including a plurality of plugs and sockets for electrical and mechanical connection, and a second, correspondingly configured terminal strip associated with the battery charger and including a corresponding plurality of sockets and plugs for electrical and mechanical connection, wherein the first and second terminal strips include guide pins and corresponding guide openings for engagement with one another, and wherein the plugs and sockets of the first and second terminal strips and the guide pins and guide openings of the first and second terminal strips are brought into contact when the battery is advanced into contact with the battery charger.

2. The apparatus of claim 1 which further comprises a corresponding plug and socket for communicating with means for supplying and removing a heating or cooling medium.

3. The apparatus of claim 1 which further comprises a corresponding plug and socket for communicating with a current supply.

4. The apparatus of claim 1 which further comprises a corresponding plug and socket for communicating with a water refilling device.

5. The apparatus of claim 4 which further comprises a corresponding plug and socket for communicating with a compressed air supply.

6. The apparatus of claim 5 wherein the corresponding plugs and sockets are self-closing plugs and sockets.

7. The apparatus of claim 1 which further comprises auxiliary contacts for monitoring an operating parameter of the battery.

8. The apparatus of claim 1 wherein the plugs and sockets of the first terminal strip are variably associated with the plugs and sockets of the second terminal strip to exhibit a limited degree of play.

9. The apparatus of claim 8 wherein at least one terminal strip is spring-mounted to move freely in all directions.

10. The apparatus of claim 1 wherein the battery is provided with an additional terminal strip, for connection to the vehicle.

11. The apparatus of claim 10 wherein the additional terminal strip only has connections for current supply.

12. The apparatus of claim 11 wherein the additional terminal strip further includes connections for auxiliary monitoring means.

13. An apparatus for connecting a battery with a battery charger, including a battery charger at a replacement station for electric road vehicles equipped with exchangeable batteries receivable upon a roller conveyor associated with the replacement station, comprising a first terminal strip attached to the battery and including a plurality of plugs and sockets for electrical and mechanical connection, and a second, correspondingly configured terminal strip associated with the battery charger and including a corresponding plurality of sockets and plugs for electrical and mechanical connection, wherein the first and second terminal strips include guide pins and corresponding guide openings for engagement with one another, wherein the plugs and sockets of the first and second terminal strips combine for communicating with a compressed air supply, a water refilling device and a current supply, and wherein the plugs and sockets of the first and second terminal strips and the guide pins and guide openings of the first and second terminal strips are brought into contact when the battery is advanced into contact with the battery charger.

14. The apparatus of claim 13 which further comprises a corresponding plug and socket for communicating with means for supplying and removing a heating or cooling medium.

15. The apparatus of claim 14 which further comprises auxiliary contacts for monitoring an operating parameter of the battery.

16. The apparatus of claim 13 wherein the plugs and sockets for communicating with the compressed air supply and the water refilling device are self-closing plugs and sockets.

17. The apparatus of claim 13 wherein the plugs and sockets of the first terminal strip are variably associated with the plugs and sockets of the second terminal strip to exhibit a limited degree of play.

18. The apparatus of claim 17 wherein at least one terminal strip is spring-mounted to move freely in all directions.

19. The apparatus of claim 13 wherein the battery is provided with an additional terminal strip, for connection to the vehicle.

20. The apparatus of claim 19 wherein the additional terminal strip is rotated 180 degrees relative to the first terminal strip.