Unsaturated ethylene-non conjugated diene copolymers and preparation thereof by radical polymerization

• US 5,539,075 A
• Filed: 04/21/1994
• Issued: 07/23/1996
• Est. Priority Date: 10/22/1991
• Status: Expired due to Term

• Current Assignee: Borealis Technology Oy (IPIC Holdings GmbH)
• Original Assignee: Borealis Holding A/S
• Inventors: Rydin, Peter, Magnusson, Torbj orn, Alha, Kari, Gustafsson, Bill
• Primary Examiner(s): Zitomer, Fred
• Application Number:
  US08/211,972
• Time in Patent Office: 824 Days
• Field of Search: 526/336, 526/339, 526/340.3
• US Class Current: 526/339
• CPC Class Codes: C08F 210/02 Ethene
• CPC Class Codes: C08F 210/18 with non-conjugated dienes, e.g. EPT rubbers
• CPC Class Codes: C08F 218/08 Vinyl acetate
• CPC Class Codes: C08F 220/18 with acrylic or methacrylic acids
• CPC Class Codes: C08F 236/20 unconjugated
• CPC Class Codes: C08F 2500/12 Melt flow index or melt flow ratio

Abstract

The invention concerns an unsaturated ethylene copolymer, a method for producing the ethylene copolymer, and the use of the ethylene copolymer in compositions for producing cross-linked structures, such as material for electric cables. In the method, ethylene and at least one monomer which is copolymerizable with ethylene and includes a polyunsaturated comonomer having a chain of at least 8 carbon atoms and at least 2 non-conjugated double bonds, of which at least one is terminal, are polymerized at a pressure of about 100-300 MPa and a temperature of about 80°-300° C. under the action of a radical initiator. The polyunsaturated comonomer preferably is an α,ω-alkadiene having 8-16 carbon atoms, most preferred 1,9-decadiene. Apart from the polyunsaturated comonomer, polymerization may also involve another vinyl-unsaturated monomer, preferably containing at least one functional group selected from hydroxyl groups, alkoxy groups, carbonyl groups, carboxyl groups and ester groups. The ethylene copolymers produced have an increased degree of unsaturation, which can be used for cross-linking the ethylene copolymer or grafting reactive groups.

Claims

1. A method of producing, by radical polymerization through a high pressure process, an unsaturated copolymer of ethylene and at least one monomer which is copolymerizable with ethylene;

said method including a step of;

(a) providing during the copolymerization at least one monomer which is copolymerizable with ethylene and, which is a polyunsaturated compound selected from the group consisting of 1,7-octadiene, 1,9-decadiene and 1,13-tetradecadiene.

2. The method of claim 1 wherein the polyunsaturated comonomer is 1,9-decadiene.

3. The method of claim 1 further comprising providing during the copolymerization a vinyl-unsaturated monomer which is copolymerisable with ethylene.

4. The method of claim 3 wherein the vinyl-unsaturated monomer includes a C₃ -C₈ α

-olefin.

5. The method of claim 3 wherein the vinyl-unsaturated monomer includes at least one functional group selected from the group consisting of a hydroxyl group, an alkoxy group, a carbonyl group, a carboxyl group and an ester group.

6. A tube comprising a copolymer produced by the method of claim 1.

7. A material for electric cables comprising a copolymer produced by the method of claim 1.

8. The material for electric cables of claim 7 wherein said material is an insulating layer material, a semiconductor-layer material or a sheath material.

9. The method of claim 1 wherein hydroxyl groups or carboxyl groups are introduced into the unsaturated copolymer by a reaction with compounds containing such groups.

10. A method of preparing an unsaturated copolymer of ethylene comprising:

radical copolymerizing a mixture including ethylene and a polyunsaturated comonomer under high pressure to produce a first copolymer;

wherein the polyunsaturated comonomer has an unsubstituted straight carbon chain of ten to fourteen carbon atoms which is free from any heteratom;

the polyunsaturated comonomer including at least four carbon atoms between two, non-conjugated, double bonds;

wherein at least one double bond is a terminal double bond.

11. The method of claim 10 comprising radical polymerizing a mixture including ethylene, the polyunsaturated comonomer, and a C₃ -C₈ α

-olefin.

12. The method of claim 10 comprising radical polymerizing a mixture including ethylene, the polyunsaturated comonomer, and a vinyl-unsaturated monomer which includes a hydroxyl group, an alkoxyl group, a carbonyl group, a carboxyl group or an ester group.

13. The method of claim 12 wherein the vinyl-unsaturated monomer includes (meth)acrylic acid, an alkyl (meth)acrylate or vinyl trimethoxy silane.

14. The method of claim 12 wherein the vinyl-unsaturated monomer includes butyl (meth)acrylate or vinyl acetate.

15. The method of claim 10 wherein the polyunsaturated comonomer is an α

,ω

-alkadiene.

16. The method of claim 15 wherein the α

,ω

-alkadiene includes 1,9-decadiene or 1,13-tetradecadiene.

17. The method of claim 10 comprising radical polymerizing the mixture including ethylene and the polyunsaturated comonomer at a pressure of about 100-300 MPa.

18. The method of claim 10 comprising radical polymerizing the mixture including ethylene and the polyunsaturated comonomer at a temperature of about 80°

-300°

C.